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Hyperplastic Forming: Process Potential and Factors Affecting Formability

Published online by Cambridge University Press:  10 February 2011

Glenn S. Daehn
Affiliation:
Department of Materials Science and Engineering, The Ohio State University, Columbus, OH 43210, Daehn.1@osu.edu
Vincent J. Vohnout
Affiliation:
Department of Materials Science and Engineering, The Ohio State University, Columbus, OH 43210, Daehn.1@osu.edu
Subrangshu Datta
Affiliation:
Department of Materials Science and Engineering, The Ohio State University, Columbus, OH 43210, Daehn.1@osu.edu
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Abstract

This paper has two distinct goals. First, we argue in an extended introduction that high velocity forming, as can be implemented through electromagnetic forming, is a technology that should be developed. As a process used in conjunction with traditional stamping, it may offer dramatically improved formability, reduced wrinkling and active control of springback among other advantages. In the body of the paper we describe the important factors that lead to improved formability at high velocity. In particular, high sample velocity can inhibit neck growth. There is a sample size dependence where larger samples have better ductility than those of smaller dimensions. These aspects are at least partially described by the recent model of Freund and Shenoy. In addition to this, boundary conditions imposed by sample launch and die impact can have important effects on formability.

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