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A systematic investigation of roughness height and wavelength in turbulent pipe flow in the transitionally rough regime

Published online by Cambridge University Press:  27 April 2015

L. Chan*
Affiliation:
Department of Mechanical Engineering, The University of Melbourne, Victoria 3010, Australia
M. MacDonald
Affiliation:
Department of Mechanical Engineering, The University of Melbourne, Victoria 3010, Australia
D. Chung
Affiliation:
Department of Mechanical Engineering, The University of Melbourne, Victoria 3010, Australia
N. Hutchins
Affiliation:
Department of Mechanical Engineering, The University of Melbourne, Victoria 3010, Australia
A. Ooi
Affiliation:
Department of Mechanical Engineering, The University of Melbourne, Victoria 3010, Australia
*
†Email address for correspondence: lzhchan@unimelb.edu.au

Abstract

Direct numerical simulations (DNS) are conducted for turbulent flow through pipes with three-dimensional sinusoidal roughnesses explicitly represented by body-conforming grids. The same viscous-scaled roughness geometry is first simulated at a range of different Reynolds numbers to investigate the effects of low Reynolds numbers and low $R_{0}/h$ , where $R_{0}$ is the pipe radius and $h$ is the roughness height. Results for the present class of surfaces show that the Hama roughness function ${\rm\Delta}U^{+}$ is only marginally affected by low Reynolds numbers (or low $R_{0}/h$ ), and observations of outer-layer similarity (or lack thereof) show no signs of sensitivity to Reynolds number. Then, building on this, a systematic approach is taken to isolate the effects of roughness height $h^{+}$ and wavelength ${\it\lambda}^{+}$ in a turbulent wall-bounded flow in both transitionally rough and fully rough regimes. Current findings show that while the effective slope $\mathit{ES}$ (which for the present sinusoidal surfaces is proportional to $h^{+}/{\it\lambda}^{+}$ ) is an important roughness parameter, the roughness function ${\rm\Delta}U^{+}$ must also depend on some measure of the viscous roughness height. A simplistic linear–log fit clearly illustrates the strong correlation between ${\rm\Delta}U^{+}$ and both the roughness average height $k_{a}^{+}$ (which is related to $h^{+}$ ) and $\mathit{ES}$ for the surfaces simulated here, consistent with published literature. Various definitions of the virtual origin for rough-wall turbulent pipe flow are investigated and, for the surfaces simulated here, the hydraulic radius of the pipe appears to be the most suitable parameter, and indeed is the only virtual origin that can ever lead to collapse in the total stress. First- and second-order statistics are also analysed and collapses in the outer layer are observed for all cases, including those where the largest roughness height is a substantial proportion of the reference radius (low $R_{0}/h$ ). These results provide evidence that turbulent pipe flow over the present sinusoidal surfaces adheres to Townsend’s notion of outer-layer similarity, which pertains to statistics of relative motion.

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Papers
Copyright
© 2015 Cambridge University Press 
Figure 0

Figure 1.(a) Sketch of the rough-wall pipe for case 20\_141. The radial distance $r$ is measured from the centre of the pipe whereas $y$ is measured from the virtual origin of the pipe wall: $y=(R_{0}-r-{\it\epsilon})/R_{0}$ where ${\it\epsilon}$ is the offset of the virtual origin from the reference radius of the pipe. The four planes labelled $I$, $II$, $A$ and $B$ will be referred to in the subsequent discussion. $I$: rough cross-sectional plane; $II$: ‘smooth’ cross-sectional plane; $A$: rough streamwise plane; and $B$: ‘smooth’ streamwise plane. $L_{x}$ is the length of the computational domain. (b) O-grid mesh along plane $I$, down-sampled by approximately 4.5:1 for clarity. (c) Zoomed in view of the cross-sectional plane illustrating the averaging annulus.

Figure 1

Table 1.Computational details for the different roughness cases. $N_{r,{\it\theta}}$ is the number of elements in an $(r,{\it\theta})$ plane, $N_{x}$ is the number of elements in the streamwise direction and $N_{{\it\lambda}_{x}}$ is the number of elements per roughness wavelength. ${\rm\Delta}r^{+}$, ${\rm\Delta}r{\it\theta}^{+}$ and ${\rm\Delta}z^{+}$ are the mean grid spacings in wall units at the wall calculated using (the local) $\overline{u}_{{\it\tau}}$ and ${\rm\Delta}t^{+}$ is the timestep. The largest cells are located at the centre of the pipe where ${\rm\Delta}r^{+}\approx {\rm\Delta}r{\it\theta}^{+}\approx {\rm\Delta}x^{+}$. For reference, computational details from the smooth-wall case of Wu & Moin (2008) are included.

Figure 2

Table 2.Description of the different roughness elements analysed at $\mathit{Re}_{{\it\tau}}\approx 180,360$ and 540. $h$ is the roughness mean to peak amplitude, ${\it\lambda}_{x}$ the roughness wavelength and $h/{\it\lambda}_{x}$ the aspect ratio of the roughness elements; $k_{a}^{+}$ is the roughness average height, $k_{rms}^{+}$ is the root-mean-square height of the roughness and $\mathit{ES}$ is the effective slope of the surface. The virtual origin offsets are calculated using: ${\it\epsilon}_{1}$, the mean momentum absorption plane method; ${\it\epsilon}_{2}$, where $U^{+}=0$; and ${\it\epsilon}_{3}$, where $U^{+}=1$ and then shifted by $y^{+}=-1$.

Figure 3

Figure 2.Cross-sectional sketch of the roughness cases for $\mathit{Re}_{{\it\tau}}=180$. Sketches in black are the cases simulated in this paper at plane I. Grey dashed lines show the simulated cases at plane II. The classification under labels C1, C2 and C3 is also shown.

Figure 4

Figure 3.(a) Mean streamwise velocity profile for the smooth-wall pipe. Dash-dotted lines show $U^{+}=y^{+}$ and $U^{+}=(1/{\it\kappa})\log (y^{+})+C$, where ${\it\kappa}=0.40$ and $C=5.3$. (b) Radial, azimuthal and streamwise components of turbulence intensity for the smooth-wall pipe. (c) Reynolds shear stress for the smooth-wall pipe. Viscous stress $-\text{d}U^{+}/\text{d}r^{+}$ and total stress of the current simulation are denoted by the dotted and dash-dotted line respectively. (d) Root-mean-squared pressure fluctuations for the smooth-wall pipe. Solid lines: second-order finite difference code at $\mathit{Re}_{{\it\tau}}=180$. Dashed line: spectral code at $\mathit{Re}_{{\it\tau}}\approx 170$ (Chin et al.2010) and $\mathit{Re}_{{\it\tau}}\approx 190$ (Loulou et al.1997).

Figure 5

Figure 4.Time-averaged (a) pressure $\overline{f}_{p}$ and (b) viscous $\overline{f}_{{\it\nu}}$ drag on the surface of the roughness for case 20\_141 normalised by the total drag across the pipe $F_{drag}$, where $F_{drag}=\sum _{y=-h}^{h}F_{tot}(y)$. Black contour lines denote regions with positive values while white contour lines denote regions with negative values.

Figure 6

Figure 5.Plot of (a) total stress normalised by the wall stress, (b) velocity defect and (c) streamwise turbulence intensity, for the smooth wall and case 20\_141 at $\mathit{Re}_{{\it\tau}}=180$ with virtual origin offset ${\it\epsilon}_{1}^{+}=11.7$, ${\it\epsilon}_{2}^{+}=-4.1$ and ${\it\epsilon}_{4}^{+}=0$. Thick grey line in (a) is the total wall stress (viscous and pressure) of the rough surface with ${\it\epsilon}_{4}^{+}=0$. Inset: zoomed in view of the boxed region.

Figure 7

Figure 6.Streamwise velocity profile for smooth wall and case 20\_141 at $\mathit{Re}_{{\it\tau}}=180,360$ and 540. Dash-dotted lines show $U^{+}=y^{+}$ and $U^{+}=(1/{\it\kappa})\log (y^{+})+C$, ${\it\kappa}=0.40$ and $C=5.3$. Inset: roughness function ${\rm\Delta}U^{+}$ against $y^{+}$ for the different Reynolds number simulation. Note that $R_{0}/h$ ranges from 9 for the $\mathit{Re}_{{\it\tau}}=180$ simulation to 27 for the $\mathit{Re}_{{\it\tau}}=540$ simulation. Refer to table 1 for symbol key.

Figure 8

Figure 7.(a) Total stress normalised by the wall stress; (b) velocity defect; and (c) radial turbulence intensity for the smooth wall and case 20\_141 at $\mathit{Re}_{{\it\tau}}=180,360$ and 540.

Figure 9

Figure 8.Streamwise velocity profile for geometrically scaled roughness cases at $\mathit{Re}_{{\it\tau}}=180$. Dash-dotted lines show $U^{+}=y^{+}$ and $U^{+}=(1/{\it\kappa})\log (y^{+})+C$, ${\it\kappa}=0.40$ and $C=5.3$. Inset: roughness function ${\rm\Delta}U^{+}$ against roughness height $h^{+}$. Dash-dotted line of the inset flow demarcates the fully rough asymptote where $k_{s}^{+}=4.1h^{+}$.

Figure 10

Figure 9.Streamwise velocity profile for geometrically scaled roughness cases at $\mathit{Re}_{{\it\tau}}=540$. Dash-dotted lines show $U^{+}=y^{+}$ and $U^{+}=(1/{\it\kappa})\log (y^{+})+C$, ${\it\kappa}=0.40$ and $C=5.3$. Inset: roughness function ${\rm\Delta}U^{+}$ against roughness height $h^{+}$. Dash-dotted line of the inset flow demarcates the fully rough asymptote where $k_{s}^{+}=4.1h^{+}$. Refer to table 1 for symbol key.

Figure 11

Figure 10.Streamwise velocity profile for cases with decreasing roughness wavelength ${\it\lambda}^{+}$. Dash-dotted lines show $U^{+}=y^{+}$ and $U^{+}=(1/{\it\kappa})\log \!(y^{+})+C$, where ${\it\kappa}=0.40$ and $C=5.3$. Inset: roughness function ${\rm\Delta}U^{+}$ against roughness wavelength ${\it\lambda}^{+}$. Circled symbols in shades of red are simulated at $\mathit{Re}_{{\it\tau}}=360$. Refer to table 1 for symbol key.

Figure 12

Figure 11.Streamwise velocity profile for cases with increasing roughness height $h^{+}$. Dash-dotted lines show $U^{+}=y^{+}$ and $U^{+}=(1/{\it\kappa})\log (y^{+})+C$, where ${\it\kappa}=0.40$ and $C=5.3$. Inset: roughness function ${\rm\Delta}U^{+}$ against roughness height $h^{+}$. Circled symbols and dotted symbols show the same cases simulated at $\mathit{Re}_{{\it\tau}}=360$ and 540 respectively (refer to table 1 for symbol key).

Figure 13

Figure 12.${\rm\Delta}U^{+}$ as a function of (a) $\mathit{ES}$; (b) $k_{a}^{+}$. The horizontal dashed line at ${\rm\Delta}U^{+}=9$ demarcates the start of the fully rough regime. Solid coloured symbols show results of the current study (symbols as defined in table 1). Light shaded symbols show results from the literature $\otimes$: $\oplus$, $\odot$, close-packed pyramids of Schultz & Flack (2009) (for $\mathit{ES}=0.19$, 0.4 and 1 respectively); $\times$, ‘egg-carton’ roughness of Bhaganagar et al. (2004); $\ast$, 2D and 3D inhomogeneous roughness of De Marchis & Napoli (2012); $\boxdot$, corrugated pipe of Blackburn et al. (2007); ♢, 2D inhomogeneous roughness of Napoli et al. (2008).

Figure 14

Figure 13.(a) Surface plot showing ${\rm\Delta}U^{+}$ as a function of $\mathit{ES}$ and $k_{a}^{+}$. (b–d) Comparison of measured ${\rm\Delta}U^{+}$ and prediction from (4.8) with (b) numerical simulations of Bhaganagar et al. (2004), Blackburn et al. (2007), Napoli et al. (2008) and De Marchis & Napoli (2012); (c) experimental data of Schultz & Flack (2009); (d) numerical simulations of realistic roughness of Yuan & Piomelli (2014). See Yuan & Piomelli (2014) for definition of symbols. Other symbols are as in figure 12. Also shown are sketches of: (i) corrugated roughness of Blackburn et al. (2007), (ii) close-packed right-angle pyramids and (iii) sand grain roughness of Yuan & Piomelli (2014).

Figure 15

Table 3.Bulk flow properties for the different cases simulated. $\mathit{Re}_{{\it\tau}}$, $\mathit{Re}_{cl}$ and $\mathit{Re}_{D}$ are the viscous scaled, centreline and bulk Reynolds number which are calculated using the reference radius of the pipe $R_{0}$. $U_{cl}^{+}$ is the normalised centreline mean velocity, $U_{b}^{+}$ is the normalised bulk velocity and ${\rm\Delta}U^{+}$ is the Hama roughness function.

Figure 16

Figure 14.Mean velocity defect profiles for the simulated rough and smooth pipes at (a,b) $\mathit{Re}_{{\it\tau}}=180$ and (c,d) $\mathit{Re}_{{\it\tau}}=540$. (a,c) Linear $y^{+}$ axis; (b,d) semi-logarithmic. Symbols are as given in table 1.

Figure 17

Figure 15.Radial turbulence intensities for various rough-wall pipes at (a,b) $\mathit{Re}_{{\it\tau}}=180$ and (c,d) $\mathit{Re}_{{\it\tau}}=540$. (a,c) Linear $y^{+}$ axis; (b,d) semi-logarithmic. Symbols are as given in table 1.

Figure 18

Figure 16.Azimuthal turbulence intensity for various rough-wall pipes at (a,b) $\mathit{Re}_{{\it\tau}}=180$ and (c,d) $\mathit{Re}_{{\it\tau}}=540$. (a,c) Linear $y^{+}$ axis; (b,d) semi-logarithmic. Symbols are as given in table 1.

Figure 19

Figure 17.Contours of time-averaged azimuthal fluctuation intensities, $u_{{\it\theta},rms}^{\prime +}$, for case 20\_141 at (a) plane $A$ and (b) plane $B$. The occurrence of the secondary peak is due to the high fluctuations at the leading edge of the roughness elements. Flow is from left to right.

Figure 20

Figure 18.Streamwise turbulence intensity for various rough-wall pipes at (a,b) $\mathit{Re}_{{\it\tau}}=180$ and (c,d) $\mathit{Re}_{{\it\tau}}=540$. (a,c) Linear $y^{+}$ axis; (b,d) semi-logarithmic. Symbols are as given in table 1.

Figure 21

Figure 19.Contours of time-averaged streamwise velocity fluctuation intensities, $u_{x,rms}^{\prime +}$, for case 20\_141 at (a) plane $A$ and (b) plane $B$. Dash-dotted lines: location of maximum turbulence intensity ($y^{+}=27$ and $y^{+}=12$). Flow is from left to right.

Figure 22

Figure 20.Reynolds shear stress for various rough-wall pipes at (a,b) $\mathit{Re}_{{\it\tau}}=180$ and (c,d) $\mathit{Re}_{{\it\tau}}=540$. (a,c) Linear $y/R_{0}$ axis; (b,d) logarithmic $y^{+}$ axis. Symbols are as given in table 1.

Figure 23

Figure 21.Root-mean-square pressure fluctuation profile for various rough-wall pipes at (a,b) $\mathit{Re}_{{\it\tau}}=180$ and (c,d) $\mathit{Re}_{{\it\tau}}=540$. (a,c) Linear $y^{+}$ axis and (b,d) semi-logarithmic. Symbols are as given in table 1.