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Heterogeneous bubble nucleation dynamics

Published online by Cambridge University Press:  13 November 2020

Mirko Gallo
Affiliation:
Dipartimento di Ingegneria Meccanica e Aerospaziale, Sapienza Università di Roma, Via Eudossiana 18, 00184 Roma, Italy
Francesco Magaletti
Affiliation:
Advanced Engineering Centre, School of Computing Engineering and Mathematics, University of Brighton, Lewes Road, Brighton BN2 4GJ, UK
Carlo Massimo Casciola*
Affiliation:
Dipartimento di Ingegneria Meccanica e Aerospaziale, Sapienza Università di Roma, Via Eudossiana 18, 00184 Roma, Italy
*
†Email address for correspondence: carlomassimo.casciola@uniroma1.it

Abstract

Heterogeneous nucleation is the most effective mechanism for the inception of phase transformation. Solid walls and impurities act as a catalyst for the formation of a new thermodynamic phase by reducing the activation energy required for a phase change, hence enhancing nucleation. The formation of vapour bubbles close to solid, ideally flat, walls is addressed here by exploiting a mesoscale description that couples diffuse interface modelling of the two-phase vapour–liquid system with fluctuating hydrodynamics, extending previous work by the authors on homogeneous nucleation. The technical focus of this work is to directly account for hydrophobic or hydrophilic walls through appropriate boundary conditions compliant with the fluctuation–dissipation balance, a crucial point in the context of fluctuating hydrodynamics theory. This methodology provides access to the complete dynamics of the nucleation process, from the inception of multiple bubbles up to their long-time macroscopic expansion, on time and spatial scales unaffordable by standard techniques for nucleation, such as molecular dynamics. The analysis mainly focuses on the effect of wall wettability on the nucleation rate, and, albeit qualitatively in agreement with classical nucleation theory predictions, it reveals several discrepancies to be ascribed to layering effects in the liquid close to the boundary and to bubble–bubble interactions. In particular, it is found that, close to moderately hydrophilic surfaces, the most probable nucleation events occur away from the wall through a homogeneous mechanism.

Information

Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution, and reproduction in any medium, provided the original work is properly cited.
Copyright
© The Author(s), 2020. Published by Cambridge University Press
Figure 0

Figure 1. (a) Sketch of a vapour bubble on a flat solid surface, illustrating some geometrical parameters. (b) Energy landscapes of a vapour bubble as a function of the radius, at different contact angles $\phi$. The solid line shows the homogeneous case, as a reference. Both energy and radius are rescaled with their critical values, ${\rm \Delta} \varOmega ^*$ and $R^*$, respectively.

Figure 1

Figure 2. Main panel: The $NVE$ CNT for homogeneous fluids, showing entropy profiles ${\rm \Delta} S \,\theta _0/{\rm \Delta} \varOmega ^*$ (normalized with the $\mu V \theta$ free energy (grand potential) barrier ${\rm \Delta} \varOmega ^*$ at $\theta = \theta _0$) versus bubble radius $R$ (normalized with the $\mu V \theta$ critical radius $R^*$) at changing confinement $V/V^*$, where $V^* = \frac 43 {\rm \pi}R^{*3}$ is the critical bubble volume. For volumes below $V/V^* = 481$ no critical bubble exists: confinement is strong enough to stabilize the liquid. Above this limiting confinement, a barrier separates the metastable liquid from the stable configuration featuring a finite size bubble (maximum in the entropy, explicitly appearing in the plot only for relatively small confinement volumes). Please note that with entropy as thermodynamic potential, the sign of stable and unstable extrema are reversed with respect to the more usual cases involving free energies. Inset: Radius of the equilibrium bubble versus confinement (log scale). As the confinement is reduced (available volume increased), the size of the equilibrium bubble grows larger, to eventually grow unbounded for infinite volume to meet the $\mu V \theta$ prediction. Note that the curve in the inset starts at a finite (small) $V/V^*$.

Figure 2

Figure 3. Sketch of the capillary forces originating at the triple contact line. The vector normal to the wall is indicated with $\hat {\boldsymbol {n}}$, while $\hat {\boldsymbol {s}}$ indicates the vector normal to the interface, in the direction of the density gradient. The geometrical relation $\hat {\boldsymbol s}\boldsymbol {\cdot }\hat {\boldsymbol n} = \cos \phi$ holds between the vectors and the contact angle $\phi$.

Figure 3

Figure 4. (a) Adsorption/depletion of the density field occurring in the wall-normal direction, $z$, as a function of the contact angle. In the main panel the bulk liquid density is $\rho _b=0.48$. All the quantities are expressed in Lennard-Jones units, as will be explained in § 9. Hydrophobic walls, $\phi > 90^\circ$, show a reduction of the density close to the wall; the opposite behaviour is provided by hydrophilic walls. The inset shows that this layering effect is amplified when the degree of metastability is increased. (b) Vapour–liquid contact angle for hydrophobic (top) and hydrophilic (bottom) solid surfaces.

Figure 4

Figure 5. Phase diagram for the Lennard-Jones equation of state (Johnson, Zollweg & Gubbins 1993). In the main panel, the isotherm $\theta =1.25$ and the iso-chemical potential $\mu =\mu _{sat}$ with the saturation value are reported with dashed and dash-dotted lines, respectively. The saturation densities are identified as the two points with equal temperature, chemical potential and pressure; the red circle represents the vapour saturation point and the orange circle the liquid one. The other two circles, dark blue and light blue, represent the spinodal points, vapour and liquid, respectively, identified on the isotherm where $\partial p/\partial \rho = 0$. In the inset, the loci of all the saturation and spinodal points at different temperatures are reported in the $\rho$–$\theta$ plane.

Figure 5

Figure 6. Sketch of the simulation set-up.

Figure 6

Figure 7. Snapshots during the nucleation process at thermodynamic condition $\rho _L = 0.475$, taken at times $t = 60\,000$, 80  000, 240  000 and 264  000 (a–d, respectively). The vapour bubbles are represented by density isosurfaces. Close to the bottom wall we report a slice representing the density field with the colour scale and where the regions with high density gradients are indicated by the black isolines.

Figure 7

Figure 8. Snapshots during the nucleation process at thermodynamic condition $\rho _L = 0.485$, taken at times $t=180\,000$, 190  000, 280  000 and 360  000 (a–d, respectively).

Figure 8

Figure 9. Time evolution of the number of wall-attached supercritical bubbles at two different thermodynamic conditions $\rho _L=0.475$ (a) and $\rho _L=0.485$ (b). In both panels, the insets report a zoom in the time interval where a linear fitting was applied for calculating the nucleation rate.

Figure 9

Figure 10. Comparison of the nucleation rates between the fluctuating hydrodynamics (FH) numerical results (square symbols) and the classical nucleation theory (CNT) prediction by Blander & Katz (1975) (triangles) in the ${\mu V T}$ setting. (a) Nucleation rates at different degrees of metastability, and constant contact angle $\phi ={\rm \pi} /2$. (b) Different wall wettabilities at thermodynamic condition $\rho _L= 0.48$.

Figure 10

Figure 11. Comparison of the number of bubbles predicted by the CNT $NVE$ model proposed in (9.5) (solid black curve) with the FH simulation data (solid red curve). The confidence interval in the simulation results (light red band) corresponds to a change of the threshold density, $\rho _{cut}$, in the bubble tracking procedure in the range 0.32–0.38. The blue dashed line corresponds to the linearly growing number of bubbles predicted by the more common CNT model in the ${\mu V \theta }$ setting.

Figure 11

Figure 12. Snapshots during the nucleation process at the thermodynamic condition $\rho _L=0.48$, and different wall wettabilities (as marked): (a,b) reports the case of a moderately hydrophilic wall; (c,d) a moderately hydrophobic one. (a,b) $\phi =85^{\circ}$ and (c,d) $\phi =96^{\circ}$.

Figure 12

Figure 13. Snapshots of the bubbles formed at the metastable condition $\rho _L=0.48$ as a function of the contact angle in a range of moderately hydrophilic conditions (as indicated). (a) $\phi =80^{\circ}$, (b) $\phi =70^{\circ}$, (c) $\phi =60^{\circ}$ and (d) $\phi =45^{\circ}$.

Figure 13

Figure 14. Time evolution of the number of supercritical bubbles at different contact angles $\phi$. (a) The number $N_B$ of bubbles nucleated at the solid wall. (b) The total number $N_B^{TOT}$ of bubbles detected in the entire fluid domain. In the inset, the number of bubbles far from the wall, $N_B^{BULK} = N_B^{TOT} - N_B$, is reported for the reader's convenience.

Figure 14

Figure 15. Time evolution of the volume of individual vapour bubbles at the specific thermodynamic condition $\rho _L=0.475$ and contact angle $\phi ={\rm \pi} /2$. The sudden volume jumps represent bubble–bubble coalescence events. The letters ${a,b,c,d}$ refer to the time instants of the snapshots reported in figure 16.

Figure 15

Figure 16. Snapshots during the nucleation process at the thermodynamic condition $\rho _L=0.48$ and contact angle $\phi ={\rm \pi} /2$ taken at times $t=90\,000$, 165  000, 235  000 and 258  000 (a–d, respectively). The slices help to recognize the coalescence events.

Figure 16

Figure 17. (a) Time evolution of the mean temperature inside the individual bubbles of figure 16 (letters ${a,b,c,d}$ respectively). (b) Time evolution of the mean pressure inside the same bubbles. Both the initial temperature and the saturation pressure are reported as a reference.

Figure 17

Figure 18. Staggered grid: the scalar field ${\hat c}$ and the fluxes, the stochastic flux $\hat {\boldsymbol \varXi }$ in particular, are located at cell centres and cell boundaries, respectively. The $N$ field cells are coloured in dark grey, and the ghost cells in light grey. Black circles and rhombuses represent the field collocation points. There are $N$ field variables, two ghost field variables and $N+1$ stochastic fluxes.

Figure 18

Figure 19. Probability distribution functions of the density (a) and of the temperature (b) fields. In both panels the solid line represents the theoretical predictions (Gaussian distributions) and the circles correspond to the numerical calculations.

Figure 19

Figure 20. Probability distribution functions of kinetic energy ${\hat K}_n = \frac 12 \rho _{eq} {\rm \Delta} V ( \langle \hat {\boldsymbol {v}}_n \boldsymbol {\cdot } \hat {\boldsymbol {v}}_n \rangle )$ normalized with $k_B \theta _{eq} /2$ (a) and pressure (b). Theoretical predictions are shown by the solid lines.