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Dynamic recrystallization initiated by direct grain reorientation at high-angle grain boundary in α-titanium

Published online by Cambridge University Press:  15 May 2019

Hao Wang*
Affiliation:
Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, People’s Republic of China; and School of Materials Science and Engineering, University of Science and Technology of China, Shenyang 110016, People’s Republic of China
Qili L. Bao
Affiliation:
Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, People’s Republic of China; and School of Materials Science and Engineering, University of Science and Technology of China, Shenyang 110016, People’s Republic of China
Gang Zhou
Affiliation:
Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, People’s Republic of China; and School of Materials Science and Engineering, University of Science and Technology of China, Shenyang 110016, People’s Republic of China
J.K. Qiu
Affiliation:
Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, People’s Republic of China; and School of Materials Science and Engineering, University of Science and Technology of China, Shenyang 110016, People’s Republic of China
Yi Yang
Affiliation:
University of Shanghai for Science and Technology, Shanghai 200093, People’s Republic of China
Y.J. Ma
Affiliation:
Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, People’s Republic of China; and School of Materials Science and Engineering, University of Science and Technology of China, Shenyang 110016, People’s Republic of China
Chunguang G. Bai
Affiliation:
Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, People’s Republic of China; and School of Materials Science and Engineering, University of Science and Technology of China, Shenyang 110016, People’s Republic of China
Dongsheng S. Xu
Affiliation:
Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, People’s Republic of China; and School of Materials Science and Engineering, University of Science and Technology of China, Shenyang 110016, People’s Republic of China
David Rugg
Affiliation:
Rolls-Royce PLC, Derby DE24 8BJ, U.K.
Aijun J. Huang
Affiliation:
University of Shanghai for Science and Technology, Shanghai 200093, People’s Republic of China
Qing-Miao Hu
Affiliation:
Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, People’s Republic of China; and School of Materials Science and Engineering, University of Science and Technology of China, Shenyang 110016, People’s Republic of China
J.F. Lei
Affiliation:
Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, People’s Republic of China; and School of Materials Science and Engineering, University of Science and Technology of China, Shenyang 110016, People’s Republic of China
Rui Yang
Affiliation:
Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, People’s Republic of China; and School of Materials Science and Engineering, University of Science and Technology of China, Shenyang 110016, People’s Republic of China
*
a)Address all correspondence to this author. e-mail: haowang@imr.ac.cn

Abstract

Employing atomic-scale simulations, the response of a high-angle grain boundary (GB), the soft/hard GB, against external loading was systematically investigated. Under tensile loading close to the hard orientation, strain-induced dynamic recrystallization was observed to initiate through direct soft-to-hard grain reorientation, which was triggered by stress mismatch, inhibited by surface tension from the soft-hard GB, and proceeded by interface ledges. Such grain reorientation corresponds with expansion and contraction of the hard grain along and perpendicular to the loading direction, respectively, accompanied by local atomic shuffling, providing relatively large normal strain of 8.3% with activation energy of 0.04 eV per atom. Tensile strain and residual dislocations on the hard/soft GB facilitate the initiation of dynamic recrystallization by lowering the energy barrier and the critical stress for grain reorientation, respectively.

Figure 0

Figure 1: (a) Schematic of the soft (red) and hard (blue) grains with a boundary (yellow) in between. GB orientation, θ, is the angle between the GB plane and the basal plane of the hard grain. (b) and (c) Projections along the a-axis of the atomic structures of the 90° GB containing 3.5 and 28 million atoms, respectively, with atoms colored by coordination number, 13, blue; 12, yellow; 11, red; and 10, green.

Figure 1

Figure 2: (a) Schematic of the soft–hard grain model. (b) to (l) Structures of the 60° to 90° GB projected along the a-axis of the soft grain (red) in (a), with atoms colored according to their coordination number. The misfit dislocation networks are indicated in (b), (g), and (l) with black grid and dashed scale bars.

Figure 2

Figure 3: GB energy with respect to the orientation angle, θ, calculated with three EAM-type interatomic potentials.

Figure 3

Figure 4: Schematic drawing of the soft and hard grains with the 60° (a), 74° (b), and 90° GB (c), with the GB planes colored red, green, and blue, respectively. Prismatic and basal slip planes are colored gray.

Figure 4

Figure 5: Initiation of plastic deformation at various loading angles from 60° to 0° for the 60°, 74°, and 90° GB without impacting dislocations. (a1, b1, and c1) Configurations before loading. (a2–a6, b2–b6, and c2–c6) Instantaneous configurations slightly after the initiation of plastic deformation. Atoms are colored according to their coordination number with ordinary HCP atoms not shown. Lattice orientation is the same as that in Fig. 3. Black arrows indicate the loading directions.

Figure 5

TABLE I: Underlying mechanisms, through which plastic deformation initiates in the case of pure GB under tension.

Figure 6

Figure 6: Normal stress–strain curves of the 60° (a), 74° (b), and 90° (c) GB under tensile loading along various directions.

Figure 7

Figure 7: Same as Fig. 5, but with impacting dislocations. Note the changes of underlying plastic processes.

Figure 8

TABLE II: Underlying mechanisms, through which plastic deformation initiates in the case of GB with residual dislocations under tension.

Figure 9

Figure 8: Normal stress–strain curves of the 60°, 74°, and 90° GB with residual dislocations under various loading directions.

Figure 10

Figure 9: Critical stress, strain, and work of the 60°, 74°, and 90° GB upon loading along various directions.

Figure 11

Figure 10: Atomic processes during plastic deformation initiation. (a1–a3) GB cracking. (b1–b3) 〈a〉-dislocation emission on the prismatic planes in the soft grain. (c1–c3) Grain reorientation from the soft to the hard grain. Atoms are colored according to their coordination number, with normal HCP atoms invisible in (b1–b3) and (c1–c3).

Figure 12

Figure 11: (a–c) Schematic drawing of grain reorientation, at the beginning when ε < εc (a), later stage, ε = εc (b), and at large strain, ε > εc (c). The blue frames in the hard grain side represent the protrusions, with R the radius and h the penetrating depths. d is the half width of the misfit dislocation network. (d) Relation between the external strain ε and the equilibrium penetrating angle θ.

Figure 13

Figure 12: (a1–a3) Cross-section views along the c-axis of the soft grain showing the atomic configurations during grain reorientation under +5° loading. (b1–b2) Cross-section views of a3 along the c-axis and the a-axis of the soft grain, respectively. We use the representative points, N, O, and P, as marked in Fig. 10(a3). The paper plane of b1 is perpendicular to the c-axis of the soft grain and that of b2 is parallel to the GB plane. (b3) Schematics of the TB and BP boundary in b2. Atoms are colored according to their coordination number. Lattice orientations are indicated in a1, b1, and b2, where the red and blue arrows correspond with the soft and hard grains, respectively.

Figure 14

Figure 13: (a1–a3) Schematics of the coordinated atomic movement during the reorientation from a hard grain (a1) to a soft grain (a3) under uniaxial tension. Hard and soft orientations are indicated by the blue and red axes, respectively. Lattice expansion and contraction are indicated by large solid arrows in a1 and a2. Atomic movement is shown by small blue and red arrows.

Figure 15

Figure 14: (a) Energy per atom along the minimum energy path of grain reorientation in HCP metals, Be, Ti, Zr, and Mg, by DFT calculations. (b) The same as (a), but for those obtained by interatomic potentials and DFT calculations in Ti and Mg. (c) Minimum energy paths of grain reorientation in Ti at various tensile strains.

Figure 16

Figure 15: Yield strength with respect to α grain size for Ti6242, Ti6243, Ti6244, and Ti6246 with the same type of microstructure. Black dots are experimental measurements. The dashed line is a Hall–Petch fit of the data of Ti6242, Ti6243, and Ti6244.