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Characterizing the turbulent drag properties of rough surfaces with a Taylor–Couette set-up

Published online by Cambridge University Press:  01 June 2021

Pieter Berghout*
Affiliation:
Physics of Fluids Group, Max Planck UT Center for Complex Fluid Dynamics, MESA+ Institute and J.M. Burgers Centre for Fluid Dynamics, University of Twente, P.O. Box 217, 7500 AE Enschede, The Netherlands
Pim A. Bullee
Affiliation:
Physics of Fluids Group, Max Planck UT Center for Complex Fluid Dynamics, MESA+ Institute and J.M. Burgers Centre for Fluid Dynamics, University of Twente, P.O. Box 217, 7500 AE Enschede, The Netherlands Soft Matter, Fluidics and Interfaces, MESA+ Research Institute, University of Twente, P.O. Box 217, 7500AE Enschede, The Netherlands
Thomas Fuchs
Affiliation:
Institut für Strömungsmechanik und Aerodynamik, Universität der Bundeswehr München, Werner-Heisenberg-Weg 39, 85577 Neubiberg, Germany
Sven Scharnowski
Affiliation:
Institut für Strömungsmechanik und Aerodynamik, Universität der Bundeswehr München, Werner-Heisenberg-Weg 39, 85577 Neubiberg, Germany
Christian J. Kähler
Affiliation:
Institut für Strömungsmechanik und Aerodynamik, Universität der Bundeswehr München, Werner-Heisenberg-Weg 39, 85577 Neubiberg, Germany
Daniel Chung
Affiliation:
Department of Mechanical Engineering, University of Melbourne, Melbourne, Victoria 3010, Australia
Detlef Lohse
Affiliation:
Physics of Fluids Group, Max Planck UT Center for Complex Fluid Dynamics, MESA+ Institute and J.M. Burgers Centre for Fluid Dynamics, University of Twente, P.O. Box 217, 7500 AE Enschede, The Netherlands Max Planck Institute for Dynamics and Self-Organization, Am Faßberg 17, 37077 Göttingen, Germany
Sander G. Huisman*
Affiliation:
Physics of Fluids Group, Max Planck UT Center for Complex Fluid Dynamics, MESA+ Institute and J.M. Burgers Centre for Fluid Dynamics, University of Twente, P.O. Box 217, 7500 AE Enschede, The Netherlands
*
†Email address for correspondence: s.g.huisman@utwente.nl
†Email address for correspondence: s.g.huisman@utwente.nl

Abstract

Wall roughness induces extra drag in wall-bounded turbulent flows. Mapping any given roughness geometry to its fluid dynamic behaviour has been hampered by the lack of accurate and direct measurements of skin-friction drag. Here, the Taylor–Couette (TC) system provides an opportunity as it is a closed system and allows direct and reliable measurement of the skin-friction. However, the wall curvature potentially complicates the connection between the wall friction and the wall roughness. Here, we investigate a highly turbulent TC flow, with a hydrodynamically fully rough, rotating inner cylinder, while the outer cylinder is kept smooth and stationary. We carry out particle image velocimetry (PIV) measurements in the Twente Turbulent Taylor–Couette (T3C) facility with Reynolds numbers in the range of $4.6\times 10^5 < Re_i < 1.77\times 10^6$. From these we find, while taking into account the influence of the curved walls on the turbulence, that the observed effects of a hydrodynamically fully rough surface are similar for TC turbulence and flat-plate turbulent boundary layer flows (BL). Hence, the equivalent sand grain height ks, that characterizes the drag properties of a rough surface, is similar for both flow geometries. Next, we obtain the dependence of the torque (skin-friction drag) on the Reynolds number for a given wall roughness, characterized by ks, and find agreement with the same results derived from PIV measurements within $5\,\%$. Our findings demonstrate that global torque measurements in the TC facility could be well suited to reliably deduce wall-drag properties for any rough surface.

Information

Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution, and reproduction in any medium, provided the original work is properly cited.
Copyright
© The Author(s), 2021. Published by Cambridge University Press
Figure 0

Table 1. Control parameters, global response and relevant length scales, measured during the PIV measurements. The $Ta$ or $Re_i$ characterize the driving of the system. Here, $Nu_\omega$ is the dimensionless angular velocity flux, $C_f$ is the friction factor, $L_c^+$ is the curvature Obukhov length as defined in (3.2) and $k_\sigma ^+$ is the standard deviation of the sandpaper roughness $k_\sigma ^+ = \sqrt {\langle (h_r-\langle h_r \rangle )^2 \rangle }/\delta _\nu$, where $\langle \cdot \rangle$ refers to spatial averaging and $h_r$ is the mean roughness elevation, see Bakhuis et al. (2020). The equivalent sandgrain height is $k_s^+=5.56k_\sigma ^+$. The velocity shift is $\Delta \omega ^+$ and $u_\tau$ is the friction velocity. The bottom row presents the values corresponding to the smooth wall measurement of Huisman et al. (2013).

Figure 1

Figure 1. (a) Cross-section of the TC geometry. The tracer particles are illuminated by a 1 mm thick horizontal laser light-sheet from the right at mid-height of the cylinders. The light scattered by the tracers is imaged from the bottom through a mirror. The torque sensor only measures the torque of the middle part of the inner cylinder. (b) Three-dimensional visualization of the confocal scan of the used sandpaper. (c) Cross-section of the inner cylinder with the sandpaper attached to the surface.

Figure 2

Figure 2. (a) Compensated gradient of the mean angular velocity profile versus the ratio $S^{-1}$ between the turbulence production by shear and that by curvature, see (3.1). Dotted and dashed lines represent the slope of the logarithmic velocity profile of the shear and the curvature dominated regimes, $\kappa ^{-1}$ and $\lambda ^{-1}$, respectively. (b) Ratio $S^{-1}$ versus the wall-normal distance shifted with the wall offset, $y/L_c = (r-r_i-2k_\sigma )/L_c$, where $2k_\sigma$ is the approximated wall offset of the sandpaper. Coloured lines are calculated from the PIV data of the rough wall cases. The grey line ($k_\sigma ^+=0$) is the smooth wall profile at $Ta=6.2\times 10^{12}$ ($Re_\tau =23\,093$), obtained from Huisman et al. (2013).

Figure 3

Figure 3. Schematic of the various regions in smooth and IC-rough turbulent TC flows at matched $L_c^+$. The height $y^+ = 0.65L_c^+$ is defined as the location where the logarithmic profile with slope $\lambda ^{-1}$ ends and the constant angular momentum region of the bulk velocity starts.

Figure 4

Figure 4. (a) Mean angular velocity $\omega ^+$ versus the wall-normal distance $y^+$. The solid lines are the measured rough wall profiles. The dashed lines represent the theoretical smooth wall reference profiles (colours are the same), calculated from (3.3) and at matching $L_c^+$ and $Re_\tau$ with the rough wall profiles. (b) The compensated gradient of the rough wall profiles in (a), where the wall-normal distance is normalized with the curvature length $L_c^+$. The colours are the same in both figures. The grey line is the smooth wall profile at $Ta=6.2\times 10^{12}$, obtained from Huisman et al. (2013). The dashed horizontal line represents the slope $\lambda ^{-1}$ of the logarithmic velocity profile in the region where turbulence production is governed by effects of curvature and shear. The dotted horizontal line represents the slope $\kappa ^{-1}$ of the logarithmic velocity profile in the region where turbulence production is dominated by shear.

Figure 5

Figure 5. Velocity shift $\Delta \omega ^+$ of the rough wall profiles with respect to the reference smooth wall profiles. (a) Velocity shift versus the wall-normal distance $y^+/L_c^+$ (colours are the same as figure 4). (b) The velocity shift $\Delta \omega ^+$, crosses in (a), versus the equivalent sand grain height $k_s^+$. Black symbols are the experimental values. The solid black line is the fully rough asymptote of Nikuradse (1933), (5.1). The solid blue line is an illustration of the curvature fully rough asymptote, with slope $\lambda ^{-1}$ and arbitrary vertical shift.

Figure 6

Figure 6. Relationship between the equivalent sand grain roughness height divided by the root-mean-square height $k_s/k_{\sigma }$, and the skewness parameter $Sk$ of different sandpaper surfaces. The solid black line is the empirical correlation for $Sk>0$ from Flack et al. (2020). Data from turbulent boundary layer flow using grit (12, 24 and 80) sandpaper (Flack, Schultz & Connelly 2007), of which the surface statistics are listed by Flack & Schultz (2010), turbulent boundary layer using grit 36 (Gul & Ganapathisubramani 2021) and (Squire et al.2016), and turbulent TC flow using grit 36 (present). ES is the effective slope defined as $|\overline {{\textrm {d}k}/{\textrm {d}(r\theta )}}|$ (Napoli, Armenio & De Marchis 2008).

Figure 7

Figure 7. Bulk velocity profiles. (a) The mean angular velocity normalized with the inner velocity $\omega /\omega _i$ versus the radius $(r-r_i)/d$ normalized with the gap width $d$. The profiles for different roughness heights $k_s^+$ are compared. The bulk profile is strongly shifted towards the rough inner cylinder, as the roughness there enhances the coupling between the inner BL and the bulk, similarly as the ribs have done in Zhu et al. (2018). (b) The angular momentum $M$ normalized with the inner cylinder angular momentum $M_i$. Solid lines are the PIV results and dashed lines ($M_b/M_i$) are calculated from (7.1). The colours are the same in both figures. The grey line is the smooth wall profile at $Ta=6.2\times 10^{12}$, obtained from Huisman et al. (2013).

Figure 8

Figure 8. Global response of the rough $k_s/d=0.012$ and smooth wall TC turbulence. (a) Nusselt number $Nu_\omega = {(2Re_\tau ^2\eta (1+\eta ))}/{Re_i}$ versus $Ta$. (b) Friction factor $C_f={8Re_\tau ^2}/{Re_i^2}$ versus $Re_i$. Blue diamonds are the smooth wall experiments of van Gils et al. (2011b), where the solid blue line shows the theory of Berghout et al. (2020) for smooth wall TC turbulence. Black squares are the rough inner cylinder measurements from the present work. The solid black line is (8.8).

Figure 9

Figure 9. Schematic of the various rough TC flow regimes and their relationships with the mean velocity profile.

Figure 10

Figure 10. (a) Torque measurements of the sandpaper of Squire et al. (2016) in TC. Solid red line is the fit of (8.8) to the torque data, with $k_s$ the only fitting parameter. (b) Relationship between the equivalent sand grain roughness height divided by the root-mean-square height $k_s/k_{\sigma }$, and the skewness parameter $Sk$ of different sandpaper surfaces. The solid black line is the empirical correlation for $Sk>0$ from Flack et al. (2020). Data from turbulent boundary layer flow using grit (12, 24 and 80) sandpaper (Flack et al.2007), of which the surface statistics are listed by Flack & Schultz (2010), turbulent boundary layer using grit 36 (Squire et al.2016; Gul & Ganapathisubramani 2021) and turbulent TC flow using grit 36 (present). The black cross is the Squire sandpaper, whereas the lighter colour cross represents the VSM, ceramic industrial grade, sandpaper.