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Research on the oxidation behavior of novel γ/γ′-strengthened Co–9Al–10W alloys combined with chromium and rare earth elements

Published online by Cambridge University Press:  11 October 2016

Qiong Wang
Affiliation:
National Supervising & Testing Center for Engineering Composite Materials' Quality, Jiangsu Provincial Supervising & Testing Research Institute for Products' Quality, Nanjing 210007, People's Republic of China
Qiang Yao*
Affiliation:
National Supervising & Testing Center for Engineering Composite Materials' Quality, Jiangsu Provincial Supervising & Testing Research Institute for Products' Quality, Nanjing 210007, People's Republic of China
Yan Wang
Affiliation:
National Supervising & Testing Center for Engineering Composite Materials' Quality, Jiangsu Provincial Supervising & Testing Research Institute for Products' Quality, Nanjing 210007, People's Republic of China
Yu-Hong Zhu
Affiliation:
National Supervising & Testing Center for Engineering Composite Materials' Quality, Jiangsu Provincial Supervising & Testing Research Institute for Products' Quality, Nanjing 210007, People's Republic of China
Tong Lu
Affiliation:
National Supervising & Testing Center for Engineering Composite Materials' Quality, Jiangsu Provincial Supervising & Testing Research Institute for Products' Quality, Nanjing 210007, People's Republic of China
*
a) Address all correspondence to this author. e-mail: yaoqiangjszj@gmail.com

Abstract

The isothermal oxidation experiments were carried out on several new γ/γ′-strengthened cobalt-base alloys Co–Al–W–4Cr–0.02X (X = La, Ce, Dy, Y) at 900 and 800 °C. Due to an appropriate content of additional elements, the change in the morphology occurred and it significantly improved the oxidation resistance compared with those without Cr, among which the one with La elements shows the best oxidation resistance. Multiple oxide layers are also formed during the oxidation process, with CoWO4 and CoAl2O4 phases in the outer layer, and Cr, Al, W, and Co (e.g., Cr2O3) in the middle layer. The inner layer consists of some Al2O3 oxides, while more protective Al2O3 oxide was formed, esp. at the temperature of 800 °C. Both Cr2O3 and Al2O3 oxides were effectively protective oxides, which can prevent the intrusion of oxygen into the alloy substrate. Moreover, a phase transformation (γ/γ′ to γ/Co3W) was observed at the interface between oxide layer and substrate.

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Articles
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Copyright © Materials Research Society 2016 
Figure 0

TABLE I. Compositions of the investigated alloys and utilised abbreviations.

Figure 1

FIG. 1. Microstructures of the alloys Base, Cr, Cr–Y, Cr–Dy, Cr–La and Cr–Ce in etched condition.

Figure 2

FIG. 2. Mass gain (Δm/A) of six Co-base alloys oxidised for 500 h at 900 °C.

Figure 3

FIG. 3. Mass gain (Δm/A) of six Co-base alloys oxidised for 500 h at 800 °C.

Figure 4

FIG. 4. Back scattered electron images of the oxide film on base alloy and corresponding EDX mapping at 900 °C.

Figure 5

FIG. 5. (a) Back scattered electron images of the oxide scale formed on the Cr alloy surface after 500 h isothermal oxidation at 900 °C, (b) SEM micrographs about partial enlarged details of the red elliptic area.

Figure 6

FIG. 6. (a) Back scattered electron images of the oxide scale formed on the Cr–La alloy surface after 500 h isothermal oxidation at 900 °C, (b) SEM micrographs about partial enlarged details of the red elliptic area.

Figure 7

FIG. 7. (a) Back scattered electron images of the oxide scale formed on the Cr–Ce alloy surface after 500 h isothermal oxidation at 900 °C, (b) SEM micrographs about partial enlarged details of the red elliptic area.

Figure 8

FIG. 8. (a) Back scattered electron images of the oxide scale formed on the Cr–Y alloy surface after 500 h isothermal oxidation at 900 °C, (b) SEM micrographs about partial enlarged details of the red elliptic area.

Figure 9

FIG. 9. (a) Back scattered electron images of the oxide scale formed on the Cr–Dy alloy surface after 500 h isothermal oxidation at 900 °C, (b) SEM micrographs about partial enlarged details of the red elliptic area.

Figure 10

FIG. 10. EDX mappings of the elements present, obtained in the oxide scale formed on the Cr alloy at 900 °C.

Figure 11

FIG. 11. EDX mappings of the elements present, obtained in the oxide scale formed on the Cr–La alloy at 900 °C.

Figure 12

FIG. 12. EDX mappings of the elements present, obtained in the oxide scale formed on the Cr–Ce alloy at 900 °C.

Figure 13

FIG. 13. EDX mappings of the elements present, obtained in the oxide scale formed on the Cr–Y alloy at 900 °C.

Figure 14

FIG. 14. EDX mappings of the elements present, obtained in the oxide scale formed on the Cr–Dy alloy at 900 °C.

Figure 15

FIG. 15. Oxide productions detected by XRD after oxidising at 900 °C for 500 h in air.

Figure 16

FIG. 16. Back scattered electron images of the oxide film on base alloy and corresponding EDX mapping at 800 °C.

Figure 17

FIG. 17. Back scattered electron images of the oxide scale formed on the alloy surface after 500 h isothermal oxidation at 800 °C.

Figure 18

FIG. 18. EDX mappings of the elements present, obtained in the oxide scale formed on the Cr alloy at 800 °C.

Figure 19

FIG. 19. EDX mappings of the elements present, obtained in the oxide scale formed on the Cr–La alloy at 800 °C.

Figure 20

FIG. 20. EDX mappings of the elements present, obtained in the oxide scale formed on the Cr–Ce alloy at 800 °C.

Figure 21

FIG. 21. EDX mappings of the elements present, obtained in the oxide scale formed on the Cr–Y alloy at 800 °C.

Figure 22

FIG. 22. EDX mappings of the elements present, obtained in the oxide scale formed on the Cr–Dy alloy at 800 °C.

Figure 23

FIG. 23. Oxide productions detected by XRD after oxidising at 800 °C for 500 h in air.