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Numerical simulations of a sphere settling in simple shear flows of yield stress fluids

Published online by Cambridge University Press:  01 June 2020

Mohammad Sarabian
Affiliation:
Department of Mechanical Engineering, Ohio University, 251 Stocker Center, Athens, OH 45701, USA
Marco E. Rosti
Affiliation:
Linné Flow Centre and SeRC (Swedish e-Science Research Centre), KTH Mechanics, SE 100 44 Stockholm, SwedenComplex Fluids and Flows Unit, Okinawa Institute of Science and Technology Graduate University, 1919-1 Tancha, Onnason, Okinawa904-0495, Japan
Luca Brandt
Affiliation:
Linné Flow Centre and SeRC (Swedish e-Science Research Centre), KTH Mechanics, SE 100 44 Stockholm, Sweden
Sarah Hormozi*
Affiliation:
Department of Mechanical Engineering, Ohio University, 251 Stocker Center, Athens, OH 45701, USA
*
† Email address for correspondence: hormozi@ohio.edu

Abstract

We perform three-dimensional numerical simulations to investigate the sedimentation of a single sphere in the absence and presence of a simple cross-shear flow in a yield stress fluid with weak inertia. In our simulations, the settling flow is considered to be the primary flow, whereas the linear cross-shear flow is a secondary flow with amplitude 10 % of the primary flow. To study the effects of elasticity and plasticity of the carrying fluid on the sphere drag as well as the flow dynamics, the fluid is modelled using the elastoviscoplastic constitutive laws proposed by Saramito (J. Non-Newtonian Fluid Mech., vol. 158 (1–3), 2009, pp. 154–161). The extra non-Newtonian stress tensor is fully coupled with the flow equation and the solid particle is represented by an immersed boundary method. Our results show that the fore–aft asymmetry in the velocity is less pronounced and the negative wake disappears when a linear cross-shear flow is applied. We find that the drag on a sphere settling in a sheared yield stress fluid is reduced significantly compared to an otherwise quiescent fluid. More importantly, the sphere drag in the presence of a secondary cross-shear flow cannot be derived from the pure sedimentation drag law owing to the nonlinear coupling between the simple shear flow and the uniform flow. Finally, we show that the drag on the sphere settling in a sheared yield stress fluid is reduced at higher material elasticity mainly due to the form and viscous drag reduction.

Information

Type
JFM Papers
Copyright
© The Author(s), 2020. Published by Cambridge University Press
Figure 0

Figure 1.Computational domain and boundary conditions.

Figure 1

Figure 2.Mechanical model schematic of an EVP material proposed by Saramito (2009).

Figure 2

Table 1.Computational matrix.

Figure 3

Figure 3.Time evolution of shear stress in a stationary simple Couette flow. The solid lines and symbols represent the analytical solution given by Saramito (2009) and the present numerical simulations, respectively.

Figure 4

Figure 4.(a) Normalized velocity magnitude around the particle settling in the $y$–$z$ centreplane ($x=3D$) through Bingham fluid and (b) EVP material at $Wi_{\infty }=0.1$. (c) Streamwise velocity around a particle settling in a Bingham fluid and an EVP material at the channel centre line ($x=3D$, $z=6D$). In all figures, the Bingham number $Bi=0.5$.

Figure 5

Table 2.Dimensionless numbers of the pure sedimentation simulations with associated gravity number $Y_{g}$, smaller than its critical value $Y_{g}^{c}$.

Figure 6

Figure 5.Velocity vectors around the sphere settling in an EVP material in the central $y$–$z$ plane. The dashed red and solid green boxes magnify the recirculation zones and the flow stagnation points. The dimensionless numbers are the same as figure 4.

Figure 7

Figure 6.Stress fields around the particle settling in an EVP fluid in the $y$–$z$ plane at $x=3D$; (a) the $\unicode[STIX]{x1D70F}_{yz}$ shear stress and (b) the $\unicode[STIX]{x1D70F}_{yy}$ normal stress. The angle $\unicode[STIX]{x1D701}$ is measured from the north pole of the sphere. (c) Stress relaxation versus the distance from the particle, $r$, at an angle $\unicode[STIX]{x1D701}=30^{\circ }$ measured from the north pole of the sphere. Here, $r=0$ corresponds to the particle surface. The absolute value of the stresses are shown for the same case as in figure 4.

Figure 8

Figure 7.Surfaces of unyielded regions around the particle in an EVP material at $Wi_{\infty }=0.1$ in the absence of cross-shear flow for various $Bi$: (a) $Bi=0.05$, (b) $Bi=0.1$, (c) $Bi=0.13$, (d) $Bi=0.5$, (e) $Bi=1$. Red represents the unyielded zone, while grey shows the yield surface boundary.

Figure 9

Figure 8.Evolution of the unyielded zones for flow of an EVP material around a particle for various $Bi$ numbers at $Wi_{\infty }=0.1$; (a,f) $Bi=0.05$, (b,g) $Bi=0.1$, (c,h) $Bi=0.13$, (d,i) $Bi=0.5$, (e,j) $Bi=1$. The first (a–e) and second rows (f–j) represent the unyielded zones in the central $y$–$z$ and $x$–$y$ planes, respectively. Blue and grey represent the yielded and unyielded regions.

Figure 10

Figure 9.Colourmaps of the second invariant of the shear rate for the flow of an EVP material around a particle for various $Bi$ numbers at $Wi_{\infty }=0.1$; (a,f) $Bi=0.05$,(b,g) $Bi=0.1$, (c,h) $Bi=0.13$, (d,i) $Bi=0.5$, (e,j) $Bi=1$. The first (a–e) and second rows (f–j) represent the shear rate in the central $y$–$z$ and $x$–$y$ planes, respectively.

Figure 11

Figure 10.Total drag coefficient and its individual components for a sphere settling in an EVP fluid as a function of the $Bi$ number at $Wi_{\infty }=0.1$.

Figure 12

Table 3.Comparison the total drag coefficient and its components on the surface of the sphere settling in a viscoplastic and in an EVP fluid at $Bi=0.05$. The settling Weissenberg number $Wi_{\infty }=0.1$ for EVP material.

Figure 13

Figure 11.Contour plots of the dynamic pressure and the three components of the viscous stress distribution on the surface of the particle settling in an EVP fluid at different $Bi$ numbers and $Wi_{\infty }=0.1$. First, second, third, fourth and fifth rows show the distributions at $Bi=0.05,0.1,0.13,0.5$ and $1$, respectively. Axes information in all panels can be extrapolated from panel (a).

Figure 14

Figure 12.Total drag coefficient of a particle settling in a Bingham fluid from Blackery & Mitsoulis (1997) and that of a particle settling in an EVP material (with elasticity $Wi_{\infty }=0.1$) as well as the elastic drag resulting from (3.8).

Figure 15

Figure 13.Contour plots of the dynamic pressure and of three components of viscous stress distribution on the surface of the particle settling in a Bingham fluid (a–d) at$Bi=0.05$ and in the EVP fluid (e–h) at $Bi=0.05$, $Wi_{\infty }=0.1$. Axes information in all panels can be extrapolated from panel (a).

Figure 16

Figure 14.Pressure and viscous stress distributions on the surface of the sphere settling in Bingham and EVP fluids for the same cases depicted in figure 13. (a) Spherical coordinate system, (b) pressure, (c) $\unicode[STIX]{x1D70F}_{xy}$, (d) $\unicode[STIX]{x1D70F}_{yy}$, (e) $\unicode[STIX]{x1D70F}_{yz}$. The pressure, $\unicode[STIX]{x1D70F}_{xy}$ and $\unicode[STIX]{x1D70F}_{yy}$, distributions are plotted for $\unicode[STIX]{x1D713}=0$, while the $\unicode[STIX]{x1D70F}_{yz}$ is plotted at $\unicode[STIX]{x1D719}=0$.

Figure 17

Figure 15.(a) Normalized velocity colourmaps in the $y$–$z$ centreplane ($x=3D$) for the case of pure sedimentation of a single sphere in an EVP material. (b) The same as panel (a), but for the case of shear-induced sedimentation. (c) Streamwise fluid velocity in the flow direction at the channel centreline ($x=3D$, $z=6D$) for the cases of pure sedimentation (orange markers) and shear-induced sedimentation (blue markers) in an EVP material. In all figures the dimensionless numbers are $Bi=0.5$, $Wi_{\infty }=0.1$.

Figure 18

Figure 16.Velocity vectors around the sphere settling through an EVP material ($Bi=0.5$ and $Wi_{\infty }=0.1$) in the centre $y$–$z$ plane for the case of (a) pure sedimentation, (b) shear-induced sedimentation. The blue boxes magnify the flow upstream of the sphere.

Figure 19

Figure 17.Drag coefficient for a settling sphere in an EVP fluid ($Wi_{\infty }=0.1$, $Wi=0.01$) for the case of pure sedimentation (blue circular markers) and shear-induced sedimentation (red triangular markers) as a function of the Bingham number. The green square markers represent the drag coefficient deduced from the pure sedimentation simulations data by taking into account the second invariant of the shear rate tensor.

Figure 20

Figure 18.Total and individual drag components on the sphere settling in an EVP fluid at $Wi_{\infty }=0.1$ in the absence of cross-shear flow (dark markers) and in the presence of cross-shear flow (light markers) as a function of $Bi$ number.

Figure 21

Figure 19.Contour plots of the pressure and viscous stress components on the surface of the sphere settling in an EVP fluid at $Bi=1$, $Wi_{\infty }=0.1$. The first row corresponds to pure sedimentation ($Wi=0$) and the second row to shear-induced sedimentation ($Wi=0.01$). Axes information in all panels can be extrapolated from panel (a).

Figure 22

Table 4.Comparison of the drag coefficient and its individual components on a sphere settling in the absence and the presence of cross-shear flow in a Bingham fluid at $Bi=0.05$.

Figure 23

Figure 20.Contour plots of the dynamic pressure and of the three components of the viscous stress on the surface of the particle in the case of pure sedimentation (a–d) and shear-induced sedimentation (e–h) in a Bingham fluid at $Bi=0.05$. Axes information in all panels can be extrapolated from panel (a).

Figure 24

Table 5.Comparison of the drag coefficient and its individual components on a sphere settling in sheared viscoplastic (Bingham) fluid at $Bi=0.05$ and EVP material at $Wi_{\infty }=0.1$, $Bi=0.05$.

Figure 25

Figure 21.Drag coefficient versus the Bingham number for a sphere settling in sheared EVP fluid at different settling Weissenberg numbers, $Wi_{\infty }$.

Figure 26

Figure 22.Contour plots of pressure and viscous stress components projected on the surface of the sphere settling in sheared EVP fluid at $Bi=1$. The first row corresponds to $Wi_{\infty }=0.1$ ($Wi=0.01$) and the second row to $Wi_{\infty }=1$ ($Wi=0.1$). Axes information in all panels can be extrapolated from panel (a).

Figure 27

Table 6.Comparison of the drag coefficient and its individual components on a sphere settling in a sheared EVP fluid at $Bi=1$ for two values of $Wi_{\infty }$.

Figure 28

Figure 23.Comparison of the yielded/unyielded zones around a particle settling in a Bingham fluid at the confinement ratio of $4$ and at $Bi=0.108$; (a) computations of Blackery & Mitsoulis (1997) at $Re_{p}=0$, (b) present work at $Re_{p}=1$. White and black colours represent the yielded and unyielded zones, respectively.

Figure 29

Table 7.Comparison of Stokes drag coefficient of a sphere settling in a Bingham fluid resulting from the present work (second column) and the computations of Blackery & Mitsoulis (1997).

Figure 30

Figure 24.Solid volume fractions (highlighted area) for grid cells around $p(i,j)$,$u(i+9/2,j+2)$ and $v(i+2,j+1/2)$. The sphere boundary is shown by the red dashed line.

Figure 31

Table 8.Comparison of drag coefficient and drag components from the present work, PW, with Bohlin’s approximation and theoretical solutions for Newtonian fluids.