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Simulation of impulsively induced viscoelastic jets using the Oldroyd-B model

Published online by Cambridge University Press:  25 January 2021

Emre Turkoz
Affiliation:
Department of Mechanical and Aerospace Engineering, Princeton University, Princeton, NJ 08544, USA ExxonMobil Research and Engineering Company, Annandale, NJ 08801, USA
Howard A. Stone
Affiliation:
Department of Mechanical and Aerospace Engineering, Princeton University, Princeton, NJ 08544, USA
Craig B. Arnold
Affiliation:
Department of Mechanical and Aerospace Engineering, Princeton University, Princeton, NJ 08544, USA
Luc Deike*
Affiliation:
Department of Mechanical and Aerospace Engineering, Princeton University, Princeton, NJ 08544, USA Princeton Environmental Institute, Princeton University, Princeton, NJ 08544, USA
*
†Email address for correspondence: ldeike@princeton.edu

Abstract

Understanding the physics of viscoelastic liquid jets is relevant to jet-based printing and deposition techniques. In this paper we study the behaviour of jets induced from viscoelastic liquid films, using the mechanical impulse provided by a laser pulse to actuate jet formation. We present direct numerical simulations of viscoelastic liquid jets solving the two-phase flow problem, accounting for the Oldroyd-B rheology. We describe how the jet extension time and length are controlled by the Deborah number (ratio of the elastic and inertia-capillary time scales), the viscous dissipation described by the Ohnesorge number (ratio of the viscous-capillary and inertia-capillary time scales), as well as the ratio of laser impulse energy to the energy required to create free surface during jet formation and propagation. Using the droplet ejection laser threshold energy of a Newtonian liquid, we investigate the influence of increasing viscoelastic effects. We show that viscoelastic effects can modify the effective drop size at the tip of the jet, while the maximum jet length increases with increasing Deborah number. Using the simulations, we identify a high-Deborah-number regime, where the time of maximum jet extension can be described as $t_{max} = c_1 De^{1/4}$, with $c_1$ depending on the Ohnesorge number and blister geometry, while the length of maximum extension reaches an asymptotic value $L_{max}^{\infty }$ for $De>100$, $L_{max}^{\infty }$ depending on the Ohnesorge number and laser energy. The observed asymptotic relationships are in good agreement with experiments performed at much higher Deborah numbers.

Information

Type
JFM Papers
Copyright
© The Author(s), 2021. Published by Cambridge University Press
Figure 0

Figure 1. The experimental set-up of the BA-LIFT process. (a) Schematic of jet formation with BA-LIFT. We use a 20 ns laser pulse of varying energies with 355 nm wavelength. The pulse is absorbed by the solid polyimide (PI) layer, which forms a rapidly expanding blister. The jet forms after a certain time ${\rm \Delta} t$, which is the order of microseconds after which there is reversal of the remnant momentum in the liquid film towards the centre of the blister (Brasz et al.2015). The PI layer shields the liquid from heating effects (Brown, Kattamis & Arnold 2011) and the jet formation takes place due to the mechanical impulse supplied by the blister. (b) An example blister profile measured using confocal microscopy. The blister height is $H_b=6.2\ \mathrm {\mu }$m and radius is $R_b\approx 25\ \mathrm {\mu }$m. An empirical formula (Brown et al.2012) is fitted to the generated blisters and used in simulations to represent the expanding elastic boundary as explained in § 2.2.

Figure 1

Figure 2. Deformation of the elastic boundary and the energy input into the liquid layer for five different laser pulse energies. (a) The steady-state blister profiles obtained using the empirical formula presented in § 2.2 (Brown et al.2012) with five different laser energy $E_L$ values and (b) the total dimensionless energy supplied into the system $\bar {E}_b (E,t)/E_{\gamma }$ as a function of time $t/\tau _b$. The formulae for blister height $H_b$ and radius $R_b$ are given in the text with the formula to calculate $E_b$, which is the final value of total energy deposited (2.3) as a function of time $E_b = \int _0^{\infty } \bar {E}_b (E,t)\,\textrm {d} t$. The characteristic blister expansion time $\tau _b$ is set by the laser. For the experiments in this study, this value is $\tau _b = 23.5 \times 10^{-9}$ s (Brown et al.2012). The surface tension energy is formulated as $E_{\gamma } \equiv {\rm \pi}\gamma H_b H_f$, where $\gamma$ is the surface tension and $H_f$ is the liquid film thickness.

Figure 2

Table 1. Range of blister height ($H_b$), radius ($R_b$) and shape coefficient ($C$) values used in this study. Solid boundary deformation is implemented by using the formula presented in (2.1) with the values presented in this table.

Figure 3

Table 2. Simulation configurations presented in § 5 with the $Oh$, $E_{ve}$, $E_b/E_{\gamma }$ and $H_f$ parameters. A sweep in $De$ is performed for each of these configurations.

Figure 4

Figure 3. The high-speed images of a BA-LIFT experiment with 0.2 wt.% PEO solutions. The jet reaches its maximum length $L_{max}$ at about 18 $\mathrm {\mu }$s and retracts back in about 20 $\mathrm {\mu }$s. We refer to the bulbous end attached at the end of the filament as the effective drop or droplet for the rest of this study. The liquid film thickness is measured as $H_f = 8.2 \pm 1.1\ \mathrm {\mu }$m. The scale bar represents 20 $\mathrm {\mu }$m.

Figure 5

Figure 4. Experimental observation of the evolution of the jet length as a function of time for several realizations of the same experiment, for two configurations. (a) Jet length $L_j$ as a function of time $t$ for 0.20 wt.% PEO. The experimental parameters are measured as $H_f=8.2 \pm 1.1\ \mathrm {\mu }$m, $Oh=0.26$, $De=2065$. Significant variability is observed between multiple realizations. (b) Jet length $L_j$ as a function of time $t$ for 0.15 wt.% PEO. The experimental parameters are measured as $H_f=10.5 \pm 2.5\ \mathrm {\mu }$m, $Oh=0.16$, $De=393$. Experimental results are obtained from high-speed videos captured at 700 000 fps.

Figure 6

Figure 5. Snapshots of jet formation from simulations for increasing $De$ for the experimental configuration presented in figures 3 and 4(a), $Oh=0.26$. The high-Deborah-number cases (a) $De=120$ and (b) $De=240$ show similar dynamics. The viscoelastic jets extend to a maximum amount of stretch $L_{max}$ at time $t_{max}$ and then start to retract back to the liquid film. (c) Maximum extension of the jet $L_{max}$ in the simulations (open rectangles for $Oh=0.26$ and diamonds for $Oh=0.16$) as a function of $De$ for the two experimental configurations. As $De$ increases above a threshold value, $L_{max}$ reaches an asymptotic value, $L_{max}^{\infty }$, roughly at $De>100$, with the plateau value close to the experimentally observed maximum extension of the jet (indicated as a full square for $Oh=0.26$ and a full diamond for $Oh=0.16$). (d) Time at which the maximum extension is reached, $t_{max}/t_{\nu }$ as a function of $De$. The time evolution can be described by a power law $t_{max}/t_{\nu } = c_1 De^{1/4}$, with $c_1\approx 0.15$ and 0.25.

Figure 7

Figure 6. Comparison of the average experimental and numerical results for jet length as a function of time for (a) 0.20 wt.% PEO ($H_f=8.2 \pm 1.1\ \mathrm {\mu }$m, $Oh=0.26$, $De=2065$); (b) 0.15 wt.% PEO. $H_f=10.5 \pm 2.5\ \mathrm {\mu }$m, $Oh=0.16$, $De=393$. Experimental and numerical simulations are very similar once time is rescaled as $t/t_{max}$ and length as $L_j/L_{max}^{\infty }$.

Figure 8

Figure 7. Threshold energy values $E_b/E_{\gamma }$ for various $Oh$. Jets induced from Newtonian ($De=0$) liquid jets breakup into a single droplet at these energy levels. The film thickness is $H_f = 5\ \mathrm {\mu }$m, and the surface tension is $\gamma = 72$ mN m$^{-1}$. The threshold energy increases approximately linearly with $Oh$ as $E_b/E_{\gamma } \sim 75Oh$. Blue symbols correspond to the blister profile introduced by Brown et al. (2012). Red symbols correspond to the experimental configurations presented in the previous section. The dashed lines are previous parameter sweep results from Brown et al. (2012).

Figure 9

Figure 8. Snapshots of jet formation from simulations for various $De$ for $H_f=5\ \mathrm {\mu }$m, $Oh=0.2$, at the Newtonian droplet formation threshold $E_b/E_{\gamma } = 22.8$. (a) Newtonian case ($De=0$). A jet forms and then breaks up to form a droplet since the conditions are the threshold energy level for droplet formation. The viscoelastic cases ($\beta =0.6$) are presented in (b) $De=5$, (c) $De=20$ and (d) $De=120$. The viscoelastic jets extend to a maximum amount of stretch $L_{max}$ and starts to retract back to the liquid film. Filaments look like a cylinder of nearly constant radius with a bulbous end (referred to as an effective drop) at the end when it reaches its $L_{max}$. As $De$ increases, $L_{max}$ increases as well. The thickness of the filament connecting the effective drop to the liquid film decreases with increasing $De$. While the thinning is slower for high $De$, the increased elastic effects yield thinner filaments that can support the connection between the drop and the liquid film.

Figure 10

Figure 9. Viscoelastic liquid jets propagate with a straight filament with a bulge attached to its end. The configuration simulated in this figure is $Oh=0.2$, $De=20$, $\beta = 0.6$ and $E_b / E_{\gamma } = 22.8$. (a) The time evolution of the jet length $L_j/H_f$ and minimum filament radius $R_{fil}/H_f$ as a function of time. The filament thickness decreases up to a limit dictated by the relaxation time of the polymer. (b) The jet profiles corresponding to different times. The jet reaches its maximum at about $t/t_c = 6.08$ and starts to retract back. The filament remains straight throughout the extension and retraction processes after the initial jet formation period.

Figure 11

Figure 10. (a) Jet length $L_j/H_f$ as a function of time $t/t_c$ for increasing Deborah numbers $De$, with constant $Oh=0.2$ and the laser energy $E_b/E_{\gamma }=22.8$ is the Newtonian threshold energy, $E_{ve}=0$. Maximum jet length $L_{max}$ increases with increasing $De$ before saturating at high $De$. The time to reach the maximum jet length $t_{max}$ increases as well. Early time evolution ($t<2t_c$) is independent of $De$. (b) Plot of $L_{max}$ as a function of $De$ for two sets of simulations at $Oh=0.2$ and 0.4. A plateau value, $L_{max}^{\infty }$, is observed for $De>100$, and increases with increasing $Oh$. (c) Time of maximum extension, $t_{max}/t_{\nu }$, as a function of $De$, for two sets of simulations at $Oh=0.2$ and 0.4 and laser threshold energy. Dashed lines indicate $t_{max}/t_{\nu }=c_1 De^{1/4}$, with $c_1= 1$. (d) Plot of $L_{max}^{\infty }$ as a function of $Oh$ at $E_{ve}=0$. Here $L_{max}^{\infty }$ is evaluated at high $De$ where $L_{max}/H_f$ reaches a plateau; $L_{max}^{\infty }$ increases linearly with $Oh$. (e) Maximum value of the axial stress component $\sigma ^{\infty }_{zz}/(\gamma /H_f)$ along the filament as a function of time $t/t_c$ for three Deborah numbers, $De=1$, $De=40$ and $De=160$, during jet formation with $Oh=0.2$ and $E_b/E_{\gamma }=22.8$, as with the cases presented in (a). As $De$ increases, the elastic stresses start to be effective at later time steps, and the magnitude of the stress component increases as well.

Figure 12

Figure 11. Newtonian and viscoelastic jet formation. Comparison of jet profiles of Newtonian and viscoelastic ($De=1$) cases is presented for (a) $t/t_c = 3.51$, (b) $t/t_c = 4.56$ and (c) $t/t_c = 4.91$. We observe that, for the Newtonian case, the thinning continues beyond $t/t_c = 3.51$ and results in a breakup, while the viscoelastic jet retracts back to the liquid film. The viscoelastic effective droplet radius is evaluated using the two principal radius values $R_1$ and $R_2$, as shown in (a) as $R_{ve}=\sqrt {R_1R_2}$. The viscoelastic effective droplet radius is evaluated at the maximum stretch $L_{max}$ of the filament. Here $R_1$ represents the maximum radius of the effective droplet in the radial direction at maximum extension, while $R_2$ is measured in the axial direction from the same point on the centreline. (d) Change in the ratio of the viscoelastic droplet radius to Newtonian droplet radius $R_{ve}/R_{Newt}$ as a function of $De$. Here $R_{Newt}$ is evaluated by simulating the corresponding cases with $De=0$. There is an optimum $De$ for a given threshold energy $E_b/E_{\gamma }$ and $Oh$.

Figure 13

Figure 12. Effect of viscoelasticity on jet parameters: minimum filament radius. (a) Jet profiles for different $De$ at their maximum length. The filament radius at maximum stretch decreases with increasing $De$, with constant $Oh=0.2$ and the laser energy $E_b/E_{\gamma }=22.8$ is the Newtonian threshold energy, $E_{ve}=0$. (b) Change in the minimum filament radius $R_{fil}/H_f$ with changing $De$ and $Oh$ at the corresponding Newtonian laser transfer threshold energies, which are presented in figure 3. For all of the cases, the filament radius decreases with increasing $De$ for $De > 1$.

Figure 14

Figure 13. The jet profiles at maximum jet length for various laser pulse energies. At this configuration, $Oh=0.2$ and four different energy ratios $E_{ve}$ are $-$4.57 ($E_b/E_{\gamma }= 18.8$), $-$0.99 ($E_b/E_{\gamma }= 22.9$), 3.17 ($E_b/E_{\gamma } = 27.5$) and 7.97 ($E_b/E_{\gamma } =32.8$) as indicated in the figure. Jet profiles at their maximum length have the same filament radius regardless of the laser pulse energy, and whether the deposited energy is above the Newtonian threshold energy.

Figure 15

Figure 14. Effect of viscoelasticity on the maximum jet length and time to reach the maximum jet length. (a) Plot of $L_{max}$ as a function of $De$. At constant $Oh=0.4$ and increasing $E_b$ (and accordingly $E_{ve}$), the asymptotic jet length $L_{max}^{\infty }$ is reached for higher $De$ as the energy increases and the overall extension $L_{max}$ increases with increasing laser energy. (b) Plot of $t_{max}/t_{\nu }$ as a function of $De$. All data display a scaling $t_{max}/t_{\nu } = c_1 De^{1/4}$ indicated by the dashed line, with $c_1=1$. Some scatter between the different $E_b$ is visible with $t_{max}$ slightly increasing with $E_b$. (c) Plot of $L_{max}$ as a function of $De$, keeping $E_b/E_{\gamma }$ constant and varying $Oh$ (and therefore varying $E_{ve}$). Jets induced from more viscous liquids reach $L_{max}^{\infty }$ for smaller $De$, and $L_{max}^{\infty }$ increases with decreasing $Oh$ (viscosity). (d) Plot of $t_{max}/t_{\nu }$ as a function of $De$ for constant $E_b$ and increasing $Oh$. When the viscosity dominates, the jet can not keep its extension at high $De$ (this is for $Oh>0.5$ and low laser energy, triangle symbols). Dashed lines indicate $t_{max}/t_{\nu }=c_1 De^{1/4}$, where $c_1$ depends on $E_{ve}$ and $Oh$. The dashed lines in (a,c) denote the $L_{max}^{\infty }$ values plotted also in inset.

Figure 16

Figure 15. Synthesis of the data and identification of controlling parameters. (a,b) The maximum extension length $L_{max}^{\infty }/H_f$ as a function of $E_{ve}$ and $Oh$ (inset) (a) and the cumulative variable $Oh+\chi E_{ve}$, where ${\chi =0.05}$ (b). (c) Trend of the time to reach the maximum extension $t_{max}/t_{\nu }$ described by $t_{max}/t_{\nu } = c_1 De^{1/4}$. The prefactor $c_1$ varies by up to a factor of five between the various data sets. (d) Plot of $t_{max}/t_{\nu }$ normalized by a geometric factor $H_f/H_b$ to take into account the blister shape. Scatter between data sets is reduced to a factor three. Circles in the legends of (c,d) represent the colours to which each data set corresponds. The complete parameter list for the simulations presented in this figure is presented in table 2.

Figure 17

Figure 16. Jet length $L_j/H_f$ as a function of time $t/t_c$ for $E_b/E_{\gamma }=18.8$ with different Deborah numbers (a) $De =1$, (b) $De=40$, (c) $De=160$ and grid refinement levels. Here $2^{Level}$ denotes the number of grid points along one edge of the $80\ \mathrm {\mu } \textrm {m}\times 80\ \mathrm {\mu }\textrm {m}$ square domain with the liquid film thickness of $H_f=5\ \mathrm {\mu }$m.

Figure 18

Figure 17. The effect of the viscosity ratio $\beta =\mu _s/(\mu _s + \mu _p)$ on (a) jet length at maximum stretch $L_{max}/H_f$ and (b) droplet radius $R/H_f$ for $E=5.40\ \mathrm {\mu }$J and $Oh=0.2$ for various $De$. The effect of viscosity on jet length increases with high $De$. Droplet radius has a weak dependence on $\beta$.