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Computational and experimental study of an oil jet in crossflow: coupling population balance model with multifluid large eddy simulation

Published online by Cambridge University Press:  02 December 2021

Cosan Daskiran
Affiliation:
Center for Natural Resources, Civil and Environmental Engineering Department, New Jersey Institute of Technology, Newark, NJ 07102, USA
Fangda Cui
Affiliation:
Center for Natural Resources, Civil and Environmental Engineering Department, New Jersey Institute of Technology, Newark, NJ 07102, USA
Michel C. Boufadel*
Affiliation:
Center for Natural Resources, Civil and Environmental Engineering Department, New Jersey Institute of Technology, Newark, NJ 07102, USA
Ruixue Liu
Affiliation:
Center for Natural Resources, Civil and Environmental Engineering Department, New Jersey Institute of Technology, Newark, NJ 07102, USA
Lin Zhao
Affiliation:
ExxonMobil Upstream Research Company, Houston, TX 77389, USA
Tamay Özgökmen
Affiliation:
Department of Ocean Sciences, University of Miami, Miami, FL 33149, USA
Scott Socolofsky
Affiliation:
Zachry Department of Civil Engineering, Texas A&M University, College Station, TX 77843, USA
Kenneth Lee
Affiliation:
Department of Fisheries and Oceans, Dartmouth NS B2Y 4A2, Canada
*
†Email address for correspondence: boufadel@gmail.com

Abstract

Understanding the size of oil droplets released from a jet in crossflow is crucial for estimating the trajectory of hydrocarbons and the rates of oil biodegradation/dissolution in the water column. We present experimental results of an oil jet with a jet-to-crossflow velocity ratio of 9.3. The oil was released from a vertical pipe 25 mm in diameter with a Reynolds number of 25 000. We measured the size of oil droplets near the top and bottom boundaries of the plume using shadowgraph cameras and we also filmed the whole plume. In parallel, we developed a multifluid large eddy simulation model to simulate the plume and coupled it with our VDROP population balance model to compute the local droplet size. We accounted for the slip velocity of oil droplets in the momentum equation and in the volume fraction equation of oil through the local, mass-weighted average droplet rise velocity. The top and bottom boundaries of the plume were captured well in the simulation. Larger droplets shaped the upper boundary of the plume, and the mean droplet size increased with elevation across the plume, most likely due to the individual rise velocity of droplets. At the same elevation across the plume, the droplet size was smaller at the centre axis as compared with the side boundaries of the plume due to the formation of the counter-rotating vortex pair, which induced upward velocity at the centre axis and downward velocity near the sides of the plume.

Information

Type
JFM Papers
Copyright
© The Author(s), 2021. Published by Cambridge University Press
Figure 0

Table 1. The parameters used in experiment and simulation. The dimensionless numbers are computed based on (2.1a–d), (2.2a–d).

Figure 1

Figure 1. (a) Snapshot of the oil plume during the experiment. The pipe fixed to the main bridge and the frame with instruments fixed to the auxiliary bridge were towed with a speed of $0.51\ \textrm {m}\ \textrm {s}^{-1}$ from right to left to mimic crossflow from left to right with the same speed. The schematics of the instruments installed on the frame are shown in (b) $x$–$z$ plane and (c) $y$–$z$ plane. All scales in (b,c) are in centimetres. (d) The measurement point of ADV below its root is shown in (b,c).

Figure 2

Table 2. Position of the shadowgraph cameras with respect to the centre of the pipe orifice. The crossflow is in the $x$-direction, the jet is released $90^{\circ }$ to the crossflow in the $z$-direction.

Figure 3

Figure 2. (a) Side and front (looking downstream) view of the computational domain with geometric details used in the simulation. The pipe internal diameter is 25 mm and the pipe length is $20D$. The pipe is $8D$ above the tank bottom. Instantaneous isosurface of oil volume fraction at 0.001 from the simulation with $K_b=0.05$ is shown. Note that the sketches were not drawn to scale.

Figure 4

Figure 3. Flow chart of coupling VDROP module with modified CFD module with LES and mixture model.

Figure 5

Figure 4. Mesh study comparing the jet trajectory and half-radius of the jet with $N_1=5.8$ million cells and $N_2=10.6$ million cells. Jet trajectory computed based on (a) centre streamline initiated from the centre of the pipe exit, (b) local maximum of oil volume fraction at the centre plane, and (c) radius of the jet along the jet direction.

Figure 6

Figure 5. Mesh study comparing the Sauter mean droplet size ($d_{32}$) and number density distribution of droplets with $N_1=5.8$ million cells and $N_2=10.6$ million cells: (a) $d_{32}$ on the cross-sections along the jet/plume path, (b) profile of $d_{32}$ at $x/D=40$ at the centre plane, and number density distribution of all droplets (i.e.  number concentrations at each cell) across the plume cross-sections (where oil volume $\textrm {fraction}>0.001$) at (c) $z/D=5$ and (d) $x/D=40$.

Figure 7

Figure 6. (a) Snapshot of the oil plume during the experiment, the black line denotes the plume boundaries and replotted in (b) instantaneous isosurface of oil volume fraction at 0.001 predicted by the simulation with $K_b=0.05$ at $t=11\ \textrm {s}$. The top and bottom boundaries of the isosurface of mean oil volume fraction at 0.001 are also plotted. The boundaries of the isosurface of the instantaneous and mean concentration of the largest size bin (i.e.  $d_{14}=3.7\ \textrm {mm}$) are plotted at a number concentration of $4.7 \times 10^{4}\ \textrm {m}^{-3}$ for the instantaneous data and at a number concentration of $3.7 \times 10^{4}\ \textrm {m}^{-3}$ for the mean data. The level of the isosurface was determined as 10 % of the maximum number concentration at $x/D=144$.

Figure 8

Figure 7. (a) Jet trajectory computed based on the centre streamline initiated from the centre of the pipe exit for ‘no breakup’, $K_b=0.05$ and $K_b=0.25$. The trajectory obtained in the experimental work by Su & Mungal (2004) and based on the expression given in Mahesh (2013) are also plotted. (b) The computed trajectory based on the centre streamline initiated from the centre of the pipe exit with ‘no breakup’ is compared with experimental and numerical studies in the literature which are given up to $x/rD=3$. The jet radius along the jet path (i.e. $s$-direction) as a function of vertical distance is compared with the numerical work of Cintolesi et al. (2019) in (c). The semi-empirical coefficient ($\beta$) proposed by Lee, Chu & Chu (2003) was found to be 0.32 in this work and 0.29 in Cintolesi et al. (2019), and reported to be in the range of 0.34–0.64 in Lee et al. (2003).

Figure 9

Figure 8. Variation of (a) horizontal and vertical velocity along the centre streamline and (b) the velocity in the direction of the centre streamline as a function of distance from the jet exit. The present results were compared with the DNS work by Muppidi & Mahesh (2007) with a smaller velocity ratio, $r=5.7$.

Figure 10

Figure 9. Droplet size distribution at and near the top (a) and bottom camera from the experiment and the simulation with $K_b=0.05$, the latter at different vertical positions: (a,b) normalized number density distribution, (c,d) volume fraction and (e,f) cumulative volume fraction. The error bars show the standard deviation of the mean data from the instantaneous data. The simulated DSD at $z/D=47$ which is 25 cm below the top camera is close to the experimental results, but does not agree well. The simulation results at the bottom camera location agree well with the measurements.

Figure 11

Figure 10. The volumetric median $d_{50}$ as a function of time: (a) top camera and (b) bottom camera. Variation of $d_{50}$ over time is observed in the simulation and experiment. The computed $d_{50}$ in the location of the top camera (i.e.  $z/D=57$) varied between 2.4 mm and 3.0 mm in the simulation and, hence, is not presented herein. The $d_{50}$ from the simulation at $z/D=42$ which is 37.5 cm below the top camera is close to the experimental results. The $d_{50}$ from the simulation in the location of the bottom camera agrees well with the experimental results. A larger $d_{50}$ was observed from the top camera.

Figure 12

Figure 11. Time-averaged contours of oil volume fraction from the simulation with $K_b=0.05$ at (a) centre plane, (b–d) jet cross-section in the near field: (b) $z/D=1$, (c) $z/D=3$, (d) $z/D=5$ and (e–g) plume cross-section in the far field: (e) $x/D=40$, (f) $x/D=80$, (g) $x/D=120$. Note that the axes have different scales.

Figure 13

Figure 12. Normalized centreline dilution $S_cL_QL_m/L_b^{2}$ as a function of normalized vertical distance, $z/L_b$. The expressions for characteristics length scales including $L_Q$ (discharge length scale), $L_m$ (jet-to-crossflow length scale) and $L_b$ (plume-to-crossflow length scale) were given in (2.2a–d).

Figure 14

Figure 13. Time-averaged contours of normalized velocities and vectors of velocity from the simulation with $K_b=0.05$ (a) normalized horizontal velocity $(u/U_{\infty})$ contours at the centre plane; (b) normalized vertical velocity $(w/U_{j})$ contours at the centre plane; (c) normalized lateral velocity $(v/U_{\infty})$ contours and velocity vectors at $x/D=120$ and (d) normalized vertical velocity $(w/U_{j})$ contours with contour lines of oil volume fraction at $x/D=120$. Dashed lines in (a,b) show the contour line of the time-averaged oil volume fraction at 0.02. Maximum vertical velocity near the lower boundary of the plume and kidney-shaped oil distribution in (d) was induced by the CVP.

Figure 15

Figure 14. Time-averaged contours of number concentration of the droplet plumes at the centre plane with droplet sizes of (a,b) $132\ \mathrm {\mu }\textrm {m}$, (c,d) $401\ \mathrm {\mu }\textrm {m}$, (e,f) 1.2 mm and (g,h) 3.7 mm. The system parameter $K_b=0.05$ (a,c,e,g) and $K_b=0.25$ (b,d,f,h) are considered. The contours are plotted on a logarithmic scale.

Figure 16

Figure 15. Time-averaged number concentration of the droplet plumes with droplet sizes of (a,e,i,m) $132\ \mathrm {\mu }\textrm {m}$, (b,f,j,n) $401\ \mathrm {\mu }\textrm {m}$, (c,g,k,o) 1.2 mm and (d,h,l,p) 3.7 mm. The concentration fields are shown in the far field of the jet along vertical jet cross-sections at $x/D=80$ and $x/D=120$. Plots (a–h) show the results with $K_b=0.05$ while (i–p) show results with $K_b=0.25$. The contours are plotted on a logarithmic scale.

Figure 17

Figure 16. Time-averaged contours of Sauter mean diameter at (a,b) centre plane, (c–f) jet cross-sections in the near field: (c,e) $z/D=1$, (d,f) $z/D=5$ and (g–j) plume cross-sections in the far field: (g,i) $x/D=80$, (h,j) $x/D=120$. The plots on the left-hand side of the vertical dashed line at the centre show the results with $K_b=0.05$ while the right-hand side shows the results with $K_b=0.25$. The plume was defined as the region having an oil volume $\textrm {fraction} >0.001$. Note that the axes have different scales.

Figure 18

Figure 17. (a) Sauter mean diameter and (b) normalized energy dissipation rate averaged over the cross-sections along the plume path for $K_b=0.05$ and $K_b=0.25$. The plume was defined as the region having an oil volume $\textrm {fraction} >0.001$. The droplet breakage was observed up to $s/D\approx 15$ for both $K_b$ values.

Figure 19

Table 3. Coefficients used in the simulation.