Hostname: page-component-74656f9884-skzmx Total loading time: 0 Render date: 2026-11-06T07:40:40.420Z Has data issue: false hasContentIssue false

Rayleigh–Taylor unstable condensing liquid layers with nonlinear effects of interfacial convection and diffusion of vapour

Published online by Cambridge University Press:  06 October 2020

Tao Wei*
Affiliation:
School of Mechanical and Aerospace Engineering, Nanyang Technological University, 639798, Republic of Singapore Department of Mechanical Engineering, National University of Singapore, 117575, Republic of Singapore
Mengqi Zhang
Affiliation:
Department of Mechanical Engineering, National University of Singapore, 117575, Republic of Singapore
*
†Email address for correspondence: mpeweit@nus.edu.sg

Abstract

We investigate the three-dimensional surface pattern and nonlinear dynamics of a condensing liquid layer suspended from a cooled substrate and in contact with a mixture of its vapour and an inert gas below. A vapour boundary layer (VBL) is introduced, to which the changes in gaseous composition and temperature are assumed to be confined. An interfacial transport equation is derived, which incorporates the physical effects of convection and diffusion of vapour within the VBL, coupled with a long-wave evolution equation for the location of the free surface. This work extends the study of Kanatani (J. Fluid Mech., vol. 732, 2013, pp. 128–149) on a sessile evaporating film to the Rayleigh–Taylor unstable condensing/evaporating case with nonlinear analyses which also accounts for the effect of vapour recoil due to mass transfer on interfacial evolution and that of gravity combined with buoyancy on the internal convection of pendent drops in a condensate layer. The coupled nonlinear evolutionary system is referred to as a $1.5$-sided model. It can be reduced to the conventional one-sided model when phase change is limited by processes in the liquid. An extended basic state is obtained, whose stability is investigated with pseudo-steady linear theory and time-dependent nonlinear simulations. With the one-sided model, the influences of vapour recoil and Marangoni effects are illustrated with three representative cases. In the one-sided simulations with a random perturbation, the interface is prone to finite-time rupture and the surface patterns feature isolated droplets when vapour recoil is significant, while it becomes more regular and even without rupture as vapour recoil is weakened relative to the Marangoni effect. This suggests that, in the absence of the convection and diffusion of vapour, the destabilizations of vapour recoil and negative gravity could prevail over the stabilizations of thermocapillarity, capillarity, viscous dissipation and mass gain. With an unsaturated initial interface concentration, $\tilde {x}_{A,I0}$, the $1.5$-sided model indicates that the liquid layer can be stabilized to a quasi-hexagon pattern and the Rayleigh–Taylor-driven rupture can be suppressed with the effects of vapour convection and diffusion near the interface. However, the initial dynamics is in contrast to the case with a saturated $\tilde {x}_{A,I0}$, where transition from weak evaporation to a condensation-dominated regime is seen in the later stage. The viewpoint of stability competition offers vital evidence for an induced Marangoni stabilization, which is a quintessential characteristic of the $1.5$-sided model. Comparisons of the theory and simulations with available experiments are included throughout.

Information

Type
JFM Papers
Copyright
© The Author(s), 2020. Published by Cambridge University Press
Figure 0

Figure 1. Schematic of film condensation on the underside of a cooled horizontal substrate ($\theta _{w}<\theta _\infty$) in the presence of a vapour boundary layer of thickness $\delta$. The molar fractions of the vapour and the non-condensable gas are denoted as $\tilde {x}_{A}$ and $\tilde {x}_{B}$. The wavelength of a typical interfacial disturbance $\tilde {\lambda }$ is the horizontal characteristic length, much larger than the average liquid thickness $h_{av}$. A smaller dot in the bulge of the liquid layer represents a lighter fluid particle (not in scale), allowing for the buoyancy effect.

Figure 1

Table 1. Physical properties for the ethanol–nitrogen system at $\theta _{w}=300$ K or $\theta _\infty =330$ K and $p_0=101$ kPa. All unannotated data are adopted from Haut & Colinet (2005).

Figure 2

Table 2. Relevant dimensionless groups evaluated using the properties in table 1 with $h_0=0.5$ mm, $\tilde {x}_{{A}\infty }=0.2$ and $g=-9.8\ \textrm {m}\,\textrm {s}^{-2}$.

Figure 3

Figure 2. Comparison of gas temperature near the interface measured along the centreline of a test chamber in a condensation experiment (run C1 in Ward & Stanga 2001) with the VBL temperature (3.12) in terms of the experimental conditions: $\bar {\theta }_{I}=26\,^\circ \textrm {C}$, $\bar {N}_{{A}z}^{(g)}=-j/M_{A} =-{0.315}\ \textrm {g}\,\textrm {m}^{-2}\,\textrm {s}^{-1}/18.02\ \textrm {g}\,\textrm {mol}^{-1} =-1.75\times 10^{-2}\ \textrm {mol}\,\textrm {m}^{-2}\,\textrm {s}^{-1}$, $\theta _\infty =298.21+5=303.21$ K estimated using the NIST Database by calculating the saturation temperature corresponding to the measured vapour pressure $p_{A}=3181$ Pa with a small increment of $5$ K accounting for the superheated vapour (Ward & Stanga 2001), $\delta =10$ mm estimated by polynomial extrapolation of the data up to $\theta _{\infty }$, $c_{p{A}}^{(g)}=1.92\ \textrm {J}\,\textrm {g}^{-1}\,\textrm {K}^{-1}$ and $k_{A}^{(g)}=0.019 \ \textrm {W}\,\textrm {m}^{-1}\,\textrm {K}^{-1}$ taken at $\theta _\infty =303.21$ K from the NIST Database. Error bars on the markers indicate the uncertainty of ${\pm }0.05\,^\circ \textrm {C}$ in the reported data.

Figure 4

Figure 3. Temporal evolution of the basic state for a condensing layer with different values of the parameter $\tilde {X}^{\prime }$. (a) $\bar {H}(T^{\prime })$ obtained from the linearized expression (3.29). The inset represents the parametric relation between $\tilde {X}^\prime$ and $\tilde {X}$ in terms of $\theta _{w}$. (b) $\bar {\tilde {x}}_{A,I}(T^\prime )$ obtained from the pseudo-steady approximation (3.22).

Figure 5

Figure 4. Linear growth rate $\omega$ as a function of wavenumber $k$ for the Rayleigh–Taylor unstable ethanol–nitrogen condensing system (table 1) with $h_0=0.5$ mm, $\bar {H}(0)=1$, $\delta =5$ mm, $\tilde {x}_{{A}\infty }=0.409$, $\theta _\infty =330$ K and $\hat {a}=0.01$. (a) Interaction between $Ma$ and $\varOmega$, as calculated from (4.2) for $Ma=16014.2$ (lower family: red) with $k_{c}=0.255$ and for $Ma=1600$ (upper family: black) with $k_{c}=0.287$. (b) Influence of a single effect discerned by separately suppressing: condensation, vapour convection along interface, heat flux in the gas or negative gravity, as calculated from (F 1). The relevant critical wavenumbers: $k_{c}=0.242$ with all effects or with $\varOmega =0$; $k_{c}=0.254$ with $Bi=0$, and $k_{c}=0.278$ without phase change.

Figure 6

Figure 5. Evolution of a Rayleigh–Taylor unstable Case I condensing layer, obtained by solving (5.7) with IC (5.8a) for $K=0.1$, $\mathscr {E}^\ast =0.05$, $\mathscr {G}^\ast =0.2$, $\mathscr {M}^\ast =-1$, $\mathscr {D}^\ast =-1$ and $Bi=0.5$ on a $171\times 171$ mesh. The side length of the periodic domain is $l=6{\rm \pi}$. The successive snapshots of interface contours with the global minimum and maximum thicknesses ($H_{Min}$, $H_{Max}$): (a) $t=2.0$, $(1.0452, 1.1316)$; (b) $t=5.0$, $(0.9169, 1.5832)$; (c) $t=7.0$, $(0.5170, 3.3498)$; and (d) $t_{r}=9.246$, ($0.20\times 10^{-4}$, $14.8632$). The bright (dark) shades correspond to thick (thin) regions. Each contour has its own brightness scale and thus different images cannot be compared directly (as well in figure 7). (e) Surface plot at rupture. (f,g) Evolution of representative profiles: $x=7.9$ and $x=10.5$.

Figure 7

Figure 6. (a) Case II condensing layer subject to RTI at $t_{r}=9.374$, obtained by solving (5.7) with IC (5.8a) for $K=0.01$, $\mathscr {E}^\ast =0.05$, $\mathscr {G}^\ast =0.2$, $\mathscr {M}^\ast =-0.1$, $\mathscr {D}^\ast =-0.5$, $Bi=0.5$ and $l=6{\rm \pi}$ on a $171\times 171$ mesh. The surface is coloured by normalized $\varTheta _{I}^\ast$. (b) Upward view plotted on an extended domain of $[0, 3l/2)\times [0, 3l/2)$ to accommodate an evident pattern and compare with the film imaged by Som et al. (2007). (c) Shadowgraph image of the interface at the occurrence of complete coverage of pendent drops with the highest subcooling in an experiment. Copyright ©2006 Elsevier Ltd. Reprint of figure 8(c) with the permission of Elsevier from Som et al. (2007). (d) Rupture patterns of the representative profiles at $x=0$ and $x=2.107$ as highlighted in (a) along with the condensing fluxes at $0.98t_{r}$. The red dots in (b) and (d) denote the global minimum $(H_{Min}=0.45\times 10^{-4})$ and maximum thicknesses $(H_{Max}=6.5827)$ at the positions of $(0\pm ml, 9.267\pm ml)$ and $(2.107\pm ml, 11.975\pm ml)$, respectively, where $m=0,1,2,\ldots$.

Figure 8

Figure 7. Evolution of a Rayleigh–Taylor unstable Case II condensing layer, obtained by solving (5.7) with IC (5.8b) for the same values of parameters and mesh as in figure 6. The snapshots of interface contours with the global minimum and maximum thicknesses ($H_{Min}$, $H_{Max}$) at (a) $t=6.0$, $(0.8235, 1.4728)$ and (b) $t=9.0$, $(0.3461, 3.5234)$. (c) A photograph of a silicone-oil layer hanging on a horizontal substrate, growing from an axisymmetric perturbation in an experiment without phase change. Copyright ©1992 Cambridge University Press. Reprint of figure 5(e) with the permission of Cambridge University Press from Fermigier et al. (1992). (d) Surface plot at $t_{r}=9.592$ with $H_{Min}=0.43\times 10^{-4}$ and $H_{Max}=4.4867$, coloured by normalized $\varTheta _{I}^\ast$. (e) Rupture patterns of the representative profiles, those highlighted in (d) are $x=5.332$ and $x=11.096$. The red dots denote the global minimum and maximum thicknesses at the positions of $(11.096, 7.275)$ and $(0, 0/6{\rm \pi} )$, respectively, and two local maxima, $H_{\textit{max}}=4.0388/4.0390$ at $(5.332,5.433/13.416)$. (f) The corresponding condensing fluxes at $0.98t_{r}$.

Figure 9

Figure 8. Temporal evolutions of the basic solutions for $\mathscr {L}=5$ (dotted), $10$ (dashed) and $20$ (solid), obtained by solving (6.1a,b) with ICs $\bar {H}(0)=\bar {H}_{st}=1$ and $\bar {\tilde {x}}_{A,I0}=0.1$ (a,b,c) or $\bar {\tilde {x}}_{A,I0}=\bar {\tilde {x}}_{A,I,st}=0.34$ (d,e,f) for $K_{AB}=0$, $\mathscr {E}=0.05$, $Bi=\varGamma =\mathscr {N}=1$, $\varTheta _\infty =0.5$, $\tilde {x}_{{A}\infty }=0.2$, $\tilde {x}_{A,w}=0.09$, $t_{Max}=10^6$. (a,d) Thickness $\bar {H}$; (b,e) interfacial concentration $\bar {\tilde {x}}_{A,I}$; (c,f) mass flux $\bar {J}_0$. In the inset of panel (b), the three curves are indistinguishable within line width.

Figure 10

Figure 9. Rayleigh–Taylor unstable condensing layer with the effects of convection and diffusion of vapour, which approaches a pseudo-steady state at $t_{s}\approx 26.5$, obtained by solving (5.3) with IC (5.8a) and $\tilde {x}_{A,I0}=0.1$ for $K_{AB}=0.1$, $\mathscr {E}=0.05$, $\mathscr {G}=0.2$, $\mathscr {M}=-1$, $\mathscr {D}=-0.1$, $Bi=0.1$, $\varGamma =3$, $\mathscr {N}=3$, $Bo=0.08$, $\mathscr {L}=10$, $\varTheta _\infty =0.5$, $\tilde {x}_{{A}\infty }=0.2$ and $\tilde {x}_{A,w}=0.09$ on a $131\times 131$ mesh. The side length of the periodic domain is $l=10{\rm \pi}$. (a) Surface plot showing the regular pattern of pendent droplets. (b) Interfacial height $H$ contours. The red dots indicate several local minimal/maximal thicknesses: $H_{min}$ at ${p}_1 (31.42, 5.86)$, ${p}_2 (25.43, 13.20)$, ${p}_3 (14.13, 26.18)$ and ${p}_4 (11.36, 11.58)$, and $H_{max}$ (not show labels) at ${P}_1 (1.41, 22.40)$, ${P}_2 (8.21, 14.23)$, ${P}_3 (17.58, 7.26)$ and ${P}_4 (23.71, 29.57)$, where ${p}_1$ (${P}_1$) is also the global minimum (maximum). (c) Evolution of $H_{min}$. (d) Interfacial molar fraction $\tilde {x}_{A,I}$. To expose features of the distribution, a small region containing the maximum $0.128$ at $(0.40, 6.13)$ beyond the plot range has been clipped. (e) Interfacial temperature $\varTheta _{I}$ contours. (f) Interfacial horizontal velocity $\boldsymbol {U}_{I}$, also superimposed on the contours in (b,d,e).

Figure 11

Figure 10. (a) Evolution of horizontal interfacial velocity $\boldsymbol {U}_{I}(x,22,t)$ in the Rayleigh–Taylor unstable condensing layer. At $t=26.5$, $\lvert J \rvert$ peaks in figure 11(b) are marked with red/blue curly braces for evaporation/condensation (sink/source-like) in the dashed box. (b) Temporal evolution of $\| \boldsymbol {U}_{I} \|$ between consecutive moments at each $x$-position (red dots in (a) with ${\rm \Delta} x=1$). Accelerating and decelerating locations are marked as ‘$+$’ and ‘$-$’, respectively. Non-accelerated locations are grey. Separations between time levels are not to scale.

Figure 12

Figure 11. Evolution of the representative profiles of $y=22$ in the Rayleigh–Taylor unstable condensing layer: (a–d) $H$, $J$, $\varTheta _{I}$ and $\tilde {x}_{A,I}$. The $y$-cross-section is near to that involving $H_{Max}$ in figure 9(b). The consecutive curves are taken at $t=0$, $10$, $16$, $20$, $23.5$, $24$, $24.5$, $25$ and $t_{s}\approx 26.5$.

Figure 13

Figure 12. Evolution of the Rayleigh–Taylor unstable condensing layer, obtained by solving the $(1+1)$-D version of (5.3) with $l=10\sqrt {2}{\rm \pi}$, IC (5.8a) and $\tilde {x}_{A,I0}\approx 0.1052$. The other parameters are the same as those in figure 9. (a–d) $H$, $J$, $\varTheta _{I}$ and $\tilde {x}_{A,I}$. The consecutive curves are taken at $t=0$, $5$, $10$, $15$, $20$, $25$ and $t_{max}=28.2$. The insets show the early stages with ${\rm \Delta} t=5$.

Figure 14

Figure 13. Temporal evolutions of (a) the global mass flux $J_{g}$ and (b) the global maximal $\tilde {x}_{A,I}$, extracted from the $(1+1)$-D results in figure 12(b,d). The inset of (a) shows the transition from weak evaporation to the condensation-dominated regime at a critical time $t_{c}$.

Figure 15

Figure 14. Flow fields of the Rayleigh–Taylor unstable condensing layer at two representative moments, obtained by solving the $(1+1)$-D version of (5.3) with $l=10\sqrt {2}{\rm \pi}$, IC (5.8a) and $\tilde {x}_{A,I0}\approx 0.1052$. The other parameters are the same as those in figure 9 but $\mathscr {G}=0$ and $0.2$ in the upper and lower panels, respectively. (a,c) $t=15$ before which $J_{g}\approx 0$. Temperature contours (dashed) are separated by ${\rm \Delta} \varTheta =4.1\times 10^{-3}$, labelled with dashed frame. (b,d) $t=25$ in condensation-dominated regime, where ${\rm \Delta} \varTheta =4.8\times 10^{-3}$ and interfacial stagnation regions are indicated by curly braces. The streamlines (solid) are separated by ${\rm \Delta} {\varPsi }=3.2\times 10^{-4}$ and $4\times 10^{-3}$ in (a) and (b), and by ${\rm \Delta} {\varPsi }=3.4\times 10^{-4}$ and $5\times 10^{-3}$ in (c) and (d), respectively. Labels for streamlines at $t=15$ and $t=25$ have been multiplied by $10^4$ and $10^3$, respectively. In (b) the red dots highlight intersections of the connecting streamlines (${\varPsi }=8\times 10^{-3}$) and the free surface, although they appear to be tangent owing to the influences of RTI on the interfacial slope and velocity under weak mass fluxes.

Figure 16

Figure 15. Rayleigh–Taylor unstable R-$113$ condensing layer (Case III), obtained by solving (5.7) with IC (5.8a) and $t_{max}=1000$ for $K=9.63\times 10^{-3}$, $\mathscr {E}^\ast =5.58\times 10^{-5}$, $\mathscr {G}^\ast =0.168$, $\mathscr {M}^\ast =-1.59$, $\mathscr {D}^\ast =-7.09\times 10^{-5}$, $Bi=0$ and $l=6{\rm \pi}$ on a $171\times 171$ mesh. (a) Surface plot and (b) the representative $y$-profiles through the apex of each drop at the ultimate moment. In (a) the red lines illustrate the $x$- and $y$-profiles through the apex of droplet-$3$, the red dots denote the apex and local minimum thicknesses around it. (c) $H_{Min}$ evolution.

Figure 17

Table 3. Physical properties for the pure R-$113$ system at the reference temperature $\theta _{w}+(\theta _{A,s}-\theta _{w})/2=299.82$ K and $p_0=1$ atm according to Gerstmann & Griffith (1965). All unannotated data are obtained from their appendix E.

Figure 18

Figure 16. Comparison of the one- and $1.5$-sided simulations with the experiment and simplified theory of GG. The error bars (for water) and circles (for R-$113$) are measured data. The solid lines ($\langle Nu\rangle =0.69 Ra_{mod}^{0.20}$ for $10^6 and $\langle Nu\rangle =0.81 Ra_{mod}^{0.193}$ for $10^8) represent the correlation for a horizontal surface and the dashed line ($\langle Nu\rangle =0.90 Ra_{mod}^{1/6}/(1+1.1Ra_{mod}^{-1/6})$ for $Ra_{mod}>10^6$) for a slightly inclined surface, both obtained from their two-dimensional, steady-state models.

Figure 19

Figure 17. The competition between stabilizing thermocapillarity and destabilizing gravity in the condensing layer, extracted from the $1.5$-sided result in figure 9. The ‘vector fields’ of (a) Marangoni and (b) gravitational effects at $t=20$, contoured for their norms. (c) Plot of lg(7.1b) along with the ‘vector field’ of gravitational effect at $t=26.5$. Each ‘vector field’ has its own scale to demonstrate the spatial variation.

Figure 20

Figure 18. (a,b) Evolutions of the ratios (7.1a,b) at $H_{Min}$ (dashed) and $H_{Max}$ (solid). (a) Comparing the one-sided (Case III) and $1.5$-sided models with the numerical results obtained in figures 15 and 9: $H_{Min}$ at $(16.823, 11.989)$ and $(31.416, 5.859)$; $H_{Max}$ at $(12.785, 11.956)$ and $(1.408, 22.398)$, respectively. (b) Comparison of the one-sided results, as obtained in figures 5–7 and 15. Inset shows $H_{Min}$ evolutions. For Case I, $H_{Min}$ at $(10.455, 9.227)$ and $H_{Max}$ at $(7.872, 7.429)$. For Case II, $H_{Min}$ at $(0, 9.267)/(11.096, 7.275)$ and $H_{Max}$ at $(2.107, 11.975)/(0, 6{\rm \pi} )$ for random (blue)/axisymmetric (red) IC. Note that the curves for the two Case II solutions with different ICs are nearly indistinguishable. (c) The ratio (7.1a) as a function of $\text {lg}\,H$ with $K=0.1$ and $Bi=0$, for four different values of $\mathscr {M}^\ast$.

Figure 21

Figure 19. The $\tilde {x}_{A}$-dependence of $\mu ^{(g)}/\mu$ for the ethanol–nitrogen system in table 1.

Figure 22

Figure 20. Concentration profiles (3.5) of the VBL plotted against the normal distance $z-\bar {h}$ from the gas–liquid interface, together with the normal profile at $r=0.6$ of an evaporating HFE-$7000$ droplet, obtained from vapour-based interferometric measurement by Dehaeck et al. (2014). Here, $\bar {h}=z(r=0.6)\approx 0.47$ mm is estimated using the polynomial $z=ar^4+br^2+c$ with $r$ and $z$ in pixels ($1\ \text {pixel}=7.4\ \mathrm {\mu }\textrm {m}$), and $\bar {\tilde {x}}_{A,I}=\tilde {x}_{A,I}(r=0.6)\approx 0.40$ is found from $\tilde {x}_{A,I}=\alpha +(0.61-\alpha )\exp [\beta (r^\gamma -1)]$ using their fitting coefficients ($a, b, c, \alpha , \beta , \gamma$) for $R_{drop}=1.81$ mm (see table S1 in their supporting information). The VBL thickness is estimated to be the local value of their concentration boundary layer, $\delta =0.8 R_{drop}\approx 1.45$ mm, corresponding to $5\,\%\tilde {x}_{A,I}$ (see their figures 3 and S8(right)). Thick arrows represent velocities near the interface: evaporation with $\bar {w}^{({g})}=0.0137\ \textrm {m}\,\textrm {s}^{-1}$ (see text for the estimation) and $\tilde {x}_{{A}\infty }=5\,\%\tilde {x}_{A,I}\approx 0.02$; condensation with $\bar {w}^{({g})}=-0.0137\ \textrm {m}\,\textrm {s}^{-1}$ and $\tilde {x}_{{A}\infty ,{eq}}=0.61$.