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Design, simulation, and fabrication of broadband coaxial matched loads for the frequency range from 0 to 110 GHz

Published online by Cambridge University Press:  12 March 2014

Andreas Tag*
Affiliation:
Institute for Electronics Engineering, Friedrich-Alexander-Universität Erlangen-Nürnberg, Cauerstrasse 9, 91058 Erlangen, Germany
Jens Leinhos
Affiliation:
Rohde & Schwarz GmbH & Co. KG, Mühldorfstrasse 15, 81671 Munich, Germany
Gerd Hechtfischer
Affiliation:
Rohde & Schwarz GmbH & Co. KG, Mühldorfstrasse 15, 81671 Munich, Germany
Martin Leibfritz
Affiliation:
Rohde & Schwarz GmbH & Co. KG, Mühldorfstrasse 15, 81671 Munich, Germany
Thomas Eibert
Affiliation:
Insitute for High-Frequency Engineering, Technische Universität München, Arcisstrasse 21, 80333 Munich, Germany
*
Corresponding author: A. Tag Email: andreas.tag@fau.de
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Abstract

Combining a theory for reflection-free termination of coaxial lines together with a novel manufacturing method results in 1-mm coaxial matched loads with an excellent absorption behavior over the frequency range from 0 to 110 GHz. Three different electromagnetic (EM) simulation approaches verify the capability of these matched loads to achieve reflection coefficients smaller than −43 dB over the entire frequency range. Matched loads with a maximum reflection coefficient of only −32 dB have been produced. An excellent performance was achieved by exponentially tapering the outer conductor over the region of a coaxial ceramic substrate coated by a thin-film resistance and by compensation for EM wave propagation inside the resistive coating.

Information

Type
Research Paper
Copyright
Copyright © Cambridge University Press and the European Microwave Association 2014 
Figure 0

Fig. 1. Previously published matched loads for coaxial 1-mm systems with their maximum |S11| as specified by the manufacturer: #[10]; ∧, °[11]; *, +[12].

Figure 1

Fig. 2. Matched load with cylindrical substrate covered by a resistive layer and an exponentially tapered outer conductor in the region of the resistive layer. The condition for reflection-free propagation of equation (2) is now valid everywhere, but the boundary conditions for the E-field are violated in the region of the resistive layer. Blue field lines represent the case assumed by using equation (2) and green field lines represent the real situation. a: radius of the inner conductor; r: radius of the outer conductor; z: remaining part of the resistive layer; l0: length of the resistor; Ψ: loss angle; ρ0: radius of spherical E-field phase fronts; ZF0: characteristic wave impedance; R0: total resistance; R(z): remaining Ohmic resistance.

Figure 2

Fig. 3. Uniform coaxial line with one part of the inner conductor consisting of a coaxial substrate covered by a resistive film. a and b are the radii of the inner and outer conductors of the coaxial line. a′ is the radius of the substrate and b′ is the radius of the outer conductor in the region of the resistive layer required in order to compensate for the reduction of the inductance caused by EM-field propagation inside the substrate.

Figure 3

Fig. 4. Model used for the 1-mm coaxial matched load in EM simulations. The diameters of the inner and outer conductors were set according to the IEEE standard [1]. The tapering of the outer conductor was designed according to equation (13). The start value for the substrate radius was chosen according to equation (12).

Figure 4

Fig. 5. |S11| simulation and measurement results. The simulation results for a matched load with an exponentially tapered outer conductor performed with different simulation approaches are shown by: + HFSS, ∧ CST Frequency Solver, ○ CST Transient Solver. Simulation result for a predecessor model where the outer conductor was linearly tapered [17] is shown by x. * shows a typical measurement result for a produced matched load with exponentially tapered outer conductor.

Figure 5

Fig. 6. HFSS simulation results for the manufacturing model compared to the HFSS simulation results of the simulation model shown in Fig. 4. The manufacturing features could be implemented with only a minimal increase in the maximum reflection coefficient.

Figure 6

Fig. 7. (a) Geometry of the complete broadband matched load where the outer conductor has already been glued to a frame making the matched load manageable [17]. (b) Single components of the matched load (inner conductors, outer conductors, and coaxial substrates coated by resistive layer) compared in their size to a match.

Figure 7

Fig. 8. Manufacturing tolerances whose influence on the matched load's reflection coefficient was investigated using EM simulations. (a) pd: pin depth; ds: diameter of the substrate; dic: diameter of the inner conductor; doc: diameter of the outer conductor; ffeoc: fluctuations in the position of the first edge of the outer conductor; fseoc: fluctuations in the position of the second edge of the outer conductor; sdoc: small diameter of the outer conductor; mfeocasrl: misalignment between the first edge of the outer conductor and the starting point of the resistive layer and (b) centricity of the inner conductor.