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An integrated method to determine elastic–plastic parameters by instrumented spherical indentation

Published online by Cambridge University Press:  23 April 2014

Chang Yu
Affiliation:
State Key Laboratory of Nonlinear Mechanics (LNM), Institute of Mechanics, Chinese Academy of Sciences, Beijing 100190, China
Yihui Feng
Affiliation:
State Key Laboratory of Nonlinear Mechanics (LNM), Institute of Mechanics, Chinese Academy of Sciences, Beijing 100190, China
Rong Yang
Affiliation:
State Key Laboratory of Nonlinear Mechanics (LNM), Institute of Mechanics, Chinese Academy of Sciences, Beijing 100190, China
Guangjian Peng
Affiliation:
College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310014, China
Zhike Lu
Affiliation:
State Key Laboratory of Nonlinear Mechanics (LNM), Institute of Mechanics, Chinese Academy of Sciences, Beijing 100190, China
Taihua Zhang*
Affiliation:
College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310014, China
*
a) Address all correspondence to this author. e-mail: zhangth@zjut.edu.cn

Abstract

This paper aims to develop an integrated method to extract elastic–plastic parameters from a single instrumented spherical indentation curve. The expression of unloading work is chosen to be combined with the previous work [P. Jiang, T.H. Zhang et al, J. Mater. Res.24(3), 1045 (2009)]. An extensive numerical study was performed to examine the effectiveness of the method. Refitting Jiang's similarity solution based on the numerical study was also performed to simplify the form of the expression and improve the accuracy of the elastic–plastic parameters extracted. The results show that the error of our solution was less than ±5%. We also examined its sensitivity by assessing levels of artificial error introduced into the testing parameters used in the method. These results show that this method can provide reasonable estimates of the elastic–plastic parameters for most common metals.

Information

Type
Articles
Copyright
Copyright © Materials Research Society 2014 
Figure 0

FIG. 1. Expanding cavity model in which the deformation area below the indenter is divided into three parts. The effect of pile-up or sink-in is equivalent to some fraction of hydrostatic core volume displaced by indenter. (a) The process of loading, which is equivalent to (b) the stress $p$ acting on the edge of the spherical cavity.

Figure 1

FIG. 2. Relationships between the equivalent strain $\tilde \varepsilon$ and $r$ described by Eq. (11) (${\tilde \varepsilon _0}$) and Eq. (13) ($\tilde \varepsilon$). For $r/c > 0.4$, the deviation is less than ±2% and can be ignored.

Figure 2

FIG. 3. Relationship between ${W_u}/{W_{u0}}$ and n. By fitting the curve, the correction factor of unloading work can be obtained.

Figure 3

FIG. 4. Relationship between the Meyer's coefficient m and the hardening exponent n according to the results of finite element analysis. By fitting the curve, a new expression of the Meyer's coefficient can be obtained.

Figure 4

FIG. 5. Relative deviation of estimated elastic–plastic parameters using the integrated method from the input values. The maximum error is ±5%. This result supports that the integrated method is fairly reliable and has satisfactory accuracy.

Figure 5

FIG. 6. Sensitivity distribution observed when determining the elastic–plastic parameters with uncertainties of (a) +3% and −3% in Wt, (b) +3% and −3% in Wu, and (c) +2% and −2% in m.

Figure 6

TABLE I. Dimensions of samples and mean elastic moduli obtained from ultrasonic immersion tests.

Figure 7

TABLE II. Elastic moduli and yield strengths obtained from tensile tests.7

Figure 8

TABLE III. Wt, Wu, and m for each material obtained from indentation tests.

Figure 9

TABLE IV. Mechanical parameters obtained by indentation tests with the integrated method.

Figure 10

FIG. 7. Comparison of elastic modulus and yield strength from indentation tests and the reference values of ten materials.

Figure 11

FIG. 8. Comparison of true stress–strain curves obtained from indentation and tensile tests for ten metals.