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On the role of liquid viscosity during droplet-pair impacts on solid surfaces

Published online by Cambridge University Press:  13 April 2026

Anjan Goswami*
Affiliation:
Department of Mechanical Engineering, Imperial College London, London SW7 2AZ, UK Department of Mechanical and Production Engineering, Ahsanullah University of Science and Techonology, Dhaka 1208, Bangladesh
Yannis Hardalupas
Affiliation:
Department of Mechanical Engineering, Imperial College London, London SW7 2AZ, UK
*
Corresponding author: Anjan Goswami, a.goswami19@imperial.ac.uk

Abstract

This study elucidates the influence of liquid viscosity on the hydrodynamics of simultaneous and non-simultaneous droplet-pair impacts on solid substrates. Using synchronised high-speed imaging and quantitative analysis, the spreading dynamics of droplet lamellae and their interaction-driven central sheet evolution are examined across a range of viscosities from 1.01 to 91.46 mPa s, representing Ohnesorge numbers of 0.002–0.177, under controlled impact Weber numbers in the range of 81–131 and dimensionless inter-droplet spacings in the range of 1.43–1.85. The findings reveal that increasing viscosity results in thicker lamella fronts, reduced spreading and a lower maximum central sheet height. In addition, the central sheet morphology transitions from ‘semilunar’ sheets to ephemeral liquid bumps, accompanied by suppressed capillary waves and reduced rim instabilities. A novel scaling law is derived for the maximum sheet extension, demonstrating its robust applicability to both simultaneous and non-simultaneous impacts of droplet pairs across varying viscosities and impact conditions. Furthermore, distinct morphological differences emerge between simultaneous and non-simultaneous impacts, primarily governed by lamella–lamella interactions and the momentum transfer dynamics. These findings enhance our understanding of the interplay between viscous and inertial forces in droplet-pair impacts, offering valuable insights for optimising spray-based technologies and multiphase fluid systems.

Information

Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (https://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution and reproduction, provided the original article is properly cited.
Copyright
© The Author(s), 2026. Published by Cambridge University Press
Figure 0

Figure 1. Schematic of the experimental arrangement. The right-top inset image represents simultaneous droplet impacts (i.e. time lag $ \Delta t = 0$) and the right-bottom inset image represents non-simultaneous droplet impacts ($ \Delta t \gt 0$). The considered test rig coordinate system has its origin on the solid substrate, at the midpoint of the inter-droplet spacing.

Figure 1

Table 1. Glycerol volume fraction ($\phi _g$), liquid viscosity ($\mu$), surface tension ($\sigma$), liquid density ($\rho$) of the glycerol-water mixtures, with the corresponding static ($\theta _S$), advancing ($\theta _A$) and receding ($\theta _R$) contact angles on the impact substrate, and the Ohnesorge numbers for droplet impacts.

Figure 2

Figure 2. Optical images of 6 µl droplets of (a) water ($\phi _g=0$ %) and (b) 80 vol. % glycerol–water mixture ($\phi _g=80$ %), with the corresponding static contact angle ($\theta _S$) measurements on the acrylic impact substrate.

Figure 3

Figure 3. Impact morphologies of droplet pairs of different glycerol–water mixtures with glycerol volume fraction $\phi _g$ from 0 % ($\mu = 1.01$ mPa s, $ \textit{Oh} = 0.002$) to 80 % ($\mu = 91.46$ mPa s, $ \textit{Oh} = 0.177$). Related physical properties are summarised in table 1. The 2 mm scale bar indicated in the first front-view image applies to all front-view images and the 2 mm scale bar indicated in the first side-view inset applies to all side-view insets. The Weber number ($ \textit{We}$) and the dimensionless inter-droplet spacing ($\Delta x^*$) are maintained at $ \textit{We} = 130 \pm 2$ and $\Delta x^* = 1.80 \pm 0.04$, respectively.

Figure 4

Figure 4. Impact morphologies of droplet pairs of different glycerol–water mixtures with glycerol volume fraction $\phi _g$ from 0 % ($\mu = 1.01$ mPa s, $ \textit{Oh} = 0.002$) to 80 % ($\mu = 91.46$ mPa s, $ \textit{Oh} = 0.177$). Related physical properties are summarised in table 1. The 2 mm scale bar indicated in the first front-view image applies to all front-view images and the 2 mm scale bar indicated in the first side-view inset applies to all side-view insets. The Weber number ($ \textit{We}$) and the dimensionless inter-droplet spacing ($\Delta x^*$) are maintained at $ \textit{We} = 104 \pm 1$ and $\Delta x^* = 1.80 \pm 0.03$, respectively.

Figure 5

Figure 5. Impact morphologies of droplet pairs of different glycerol–water mixtures with glycerol volume fraction $\phi _g$ from 0 % ($\mu = 1.01$ mPa s, $ \textit{Oh} = 0.002$) to 80 % ($\mu = 91.46$ mPa s, $ \textit{Oh} = 0.177$). Related physical properties are summarised in table 1. The 2 mm scale bar indicated in the first front-view image applies to all front-view images and the 2 mm scale bar indicated in the first side-view inset applies to all side-view insets. The Weber number ($ \textit{We}$) and the dimensionless inter-droplet spacing ($\Delta x^*$) are maintained at $ \textit{We} = 81 \pm 2$ and $\Delta x^* = 1.80 \pm 0.03$, respectively.

Figure 6

Figure 6. Schematic representation of the characteristic quantities measured for the impact processes: the lamella spread radius ($R$), the central sheet height ($H_S$), the sheet length ($L_S$), the lamella edge velocity ($V_L$) and the lamella edge thickness ($T_L$).

Figure 7

Figure 7. (a) Comparison of the experimental dimensionless spread radius ($R^*(\tau ) = R(\tau )/D_0$) with the $R^*(\tau )$ obtained by the model of Gordillo et al. (2019) for the glycerol volume fractions $\phi _g = 70$ % ($ \textit{Oh} = 0.067$) and $\phi _g = 80$ % ($ \textit{Oh} = 0.177$). The spread radius $R(\tau )$ is schematically defined in the inset image. The colour of a theoretical line is the same as the edge colour of the corresponding experimental symbols. (b–c) The dependency of the theoretical $R^*(\tau )$ on (b) $\chi$ for a given $\lambda (=0.5)$ and (c) $\lambda$ for a given $\chi (=0.30)$, for droplet impacts with $ \textit{We} = 81$ and $\phi _g = 80$ %.

Figure 8

Table 2. Constants $\chi$ and $\lambda$ used to minimise deviations of $R^*(\tau )$ estimated from the theory of Gordillo et al. (2019) for different droplet impacts with different Weber numbers $(W e)$ for different viscosities (i.e. glycerol volume fractions $\phi _g$ corresponding to $ \textit{Oh}=0.002$ to 0.177) in comparison with current measurements.

Figure 9

Figure 8. (a–c) Effect of liquid viscosity (i.e. liquid glycerol volume fraction $\phi _g=0$ % to $80$ % corresponding to $ \textit{Oh}=0.002$ to $0.177$) on the time-dependent dimensionless spread radius $R^*(\tau )$ for different impact Weber numbers ($ \textit{We}=130,104$ and $81$). For all cases, the dimensionless inter-droplet spacing $\Delta x^*$ is kept constant at $\Delta x^* \approx 1.80$. The scatter plots represent experimental $R^*(\tau )$ and the solid lines represent the $R^*(\tau )$ estimated from the theory of Gordillo et al. (2019), with optimised constants $\chi$ and $\lambda$ for $\phi _g=70$ % ($ \textit{Oh}=0.067$)and $80$ % ($ \textit{Oh}=0.127$). The values of constants $\chi$ and $\lambda$ used for different viscosities are listed in table 2. The colour of a theoretical line is the same as the edge colour of the corresponding experimental symbols. Error bars represent standard deviations from mean data and are only visible where error bars are larger than the symbol size. (d) Comparison of the experimental maximum spread radius $R_{{max}}^* (=R_{{max}}/D_0)$ with $R_{{max}}^*$ obtained from (1) the theoretical model by Gordillo et al. (2019) with constants listed in table 2 and (2) the scaling model by Laan et al. (2014). Different symbol colours represent liquids with different glycerol volume fractions: $\phi _g=0$ % ($ \textit{Oh}=0.002$, cyan), $40$ % ($ \textit{Oh}=0.010$, grey), $60$ % ($ \textit{Oh}=0.031$, black), $70$ % ($ \textit{Oh}=0.067$, red) and $80$ % ($ \textit{Oh}=0.177$, blue).

Figure 10

Figure 9. Effect of liquid viscosity (i.e. glycerol volume fraction $ \phi _g$; $ \textit{Oh}=0.002\text{ to }0.177$) on the temporal evolution of dimensionless central sheet height $ H_S^*$ ($ = {H_S}/{D_0}$) for different impact Weber numbers ($ \textit{We} = 130,104$ and $ 81$). No plot is presented for $ \textit{We} = 81$ and $\phi _g=80$ % ($ \textit{Oh}=0.177$) as no sheet is formed for this condition. The inter-droplet spacing is constant at $ \Delta x^* \approx 1.80$. Error bars represent standard deviations from mean data and are only visible where error bars are larger than the symbol size.

Figure 11

Figure 10. (a) Collision of two lamellae at $\tau =\tau _0$, with definitions of lamella velocity $ V_L$, lamella edge thickness $ T_L$ and collision force (inertia) $ F_C$ per unit lamella arclength. (b) The dimensionless maximum sheet height $ H_{S,\textit{max}}^*$$ ( = {H_{S,\textit{max}}^*}/{D_0} )$ vs. lamella impact Weber number ($ \textit{We}_{L,imp} = {F_C}/{\sigma }$) for droplet-impact cases with different viscosities (i.e. glycerol volume fraction $ \phi _g$ from $ 0$ % ($ \textit{Oh}=0.002$) to $ 80$ % ($ \textit{Oh}=0.177$)). The dashed lines represent best-fit curves for individual viscosity cases. For all fitted curves, the R-squared value is greater than 0.95. ($c$) The best-fit power laws in a log–log plot, where the slopes of individual fit lines correspond to the individual exponents of the power laws. Error bars represent standard deviations from mean data and are only visible where error bars are larger than the symbol size.

Figure 12

Table 3. Impact conditions, i.e. impact Weber numbers ($ \textit{We}$) and inter-droplet spacing ($ \Delta x^*$), and corresponding lamella impact Weber number ($ \textit{We}_{L,\textit{imp}}$) and lamella Ohnesorge number ($ Oh_L$) for droplet impacts across different viscosities (i.e. glycerol volume fractions ($ \phi _g$) corresponding to $ \textit{Oh}=0.002$ to $0.177$). The impact conditions corresponding to $ \textit{We}_{L,\textit{imp}} = 14.3 \pm 0.6$ and $ \textit{We}_{L,\textit{imp}} = 28.1 \pm 0.7$ are presented in bold font, and these impact processes are analysed in figure 11(a–c).

Figure 13

Figure 11. (a–b) Droplet-pair impacts with nearly constant lamella–lamella impact Weber numbers ($ \textit{We}_{L,\textit{imp}}$) for different viscosities (i.e. glycerol volume fraction $ \phi _g$ from 0 % ($ \textit{Oh}=0.002$) to 80 % ($ \textit{Oh}=0.177$)). For (a), $ \textit{We}_{L,\textit{imp}} = 14.3 \pm 0.6$ and for (b), $ \textit{We}_{L,\textit{imp}} = 28.1 \pm 0.7$. Here, $ \tau _0$ is the dimensionless time corresponding to the lamella impact and $ \tau _{{max}}$ corresponds to the maximum dimensionless sheet height $ H_{S,{max}}^*$. Scale bars represent 3 mm. The impact conditions (i.e. impact $ \textit{We}$ and dimensionless inter-droplet spacing $ \Delta x^*$) for individual $ \phi _g$ cases are presented in bold font in table 3. Panel (c) shows $ H_{S,{max}}^*$ vs. the lamella Ohnesorge number $ {Oh}_L = \mu /\sqrt {\rho \sigma T_L}$ for the impact cases shown in (a) and (b). Error bars represent standard deviation from mean data. The dashed lines (coloured with corresponding symbols’ colour) represent the best fits $ H_{S,{max}}^* \approx 0.32 {Oh}_L^{-0.20}$ and $ H_{S,{max}}^* \approx 0.42 {Oh}_L^{-0.21}$ for $ \textit{We}_{L,\textit{imp}} \approx 14.3$ and $ \textit{We}_{L,\textit{imp}} \approx 28.1$, respectively, with R-squared value greater than 0.88. The inset image shows the dependence of $ {Oh}_L$ on the droplet liquid viscosity $ \mu$. Panel (d) shows $ H_{S,{max}}^*$ as a function of $ {Oh}_L^{-1/5} {We}^{1/2}$ across different liquid viscosities ($ \phi _g = 0$ % ($ \textit{Oh}=0.002$) to 80 % ($ \textit{Oh}=0.177$)) for the droplet impacts listed in table 3. The dashed line represents the scaling law $ H_{S,{max}}^* \approx 0.088 {Oh}_L^{-1/5} \textit{We}_{L,\textit{imp}}^{1/2}$.

Figure 14

Figure 12. Impact morphologies of non-simultaneous droplet impacts with a fixed dimensionless time delay between impacts $\Delta \tau \approx 0.22$ for different viscosities (i.e. glycerol volume fraction $\phi _g$ from $0$ % ($ \textit{Oh}=0.002$) to $80$ % ($ \textit{Oh}=0.177$)). The scale bar is $2 \;\text{mm}$ in length. The impact Weber number and the dimensionless inter-droplet spacing are fixed at $ \textit{We}=131\pm 2$ and $\Delta x^* = 1.79\pm 0.04$, respectively.

Figure 15

Figure 13. The dimensionless maximum sheet length $L_{S,{max}}^{*}$ as a function of $ \textit{Oh}_L^{-1/5} We^{1/2}$ for different liquid viscosities ($\phi _g=0$ % to $80$ %; $ \textit{Oh}=0.002 \text{ to } 0.177$) for the non-simultaneous impacts presented in figure 12. The sheet length $L_S$ is schematically defined in the inset image. The dashed line represents the scaling law $L_{S,{max}}^{*}\approx 0.088 Oh_L^{-1/5} We_{L,\textit{imp}}^{1/2}$.

Figure 16

Figure 14. (a) Definition of spread radii of first and second droplets, i.e. $R_1$ and $R_2$. (b–f) Temporal variation of the dimensionless spread radii ($R_1^*$ and $R_2^*$) of individual droplets for different viscosities (glycerol volume fraction $\phi _g$ from $0$ % to $80$ %, corresponding to $ \textit{Oh}=0.002$ to 0.177). Error bars represent standard deviations from mean data and are only visible where error bars are larger than the symbol size.

Figure 17

Figure 15. Sensitivity of droplet diameter $D_0$ measurement to variations of $\pm 10$ % of the Otsu threshold value. The top-right inset shows a typical image for analysis. The bottom-left inset shows the droplet relative difference in diameter, $\Delta D_0/D_0$, as a function of threshold level, where $\Delta D_0 = D_0 - D_T$, with $D_0$ as the droplet diameter at the Otsu threshold and $D_T$ as the diameter at any other threshold value.

Figure 18

Figure 16. Image analysis of a predefined batch of frames to determine the length of inclined central sheet, $L_S$, for non-simultaneous droplet impacts. In the top-left frame, the cyan line marks the separator used to isolate the central sheet from the surface liquid. The magenta and red points in each image represent the peak and root of the central sheet, respectively. The yellow line, drawn between the peak and root points and extended down to the impact substrate line (the red dashed line), represent the measured $L_S$ in each frame.

Figure 19

Figure 17. High-viscosity single-droplet and droplet-pair (with $\Delta x^{*} \approx 1.80$) impacts, $\phi _g = 70$% ($ \textit{Oh} = 0.067$) and $ \textit{We} \approx 130$. (a) Temporal morphological evolution with the definition of spread radius, $R(\tau )$, for both cases. (b) Comparison of the non-dimensional spread radius $R^{*}(\tau ) = R(\tau )/D_0$ between the two cases.

Figure 20

Figure 18. Variation of measured lamella edge thickness ($T_L$) with droplet viscosity ($\mu$), for different impact Weber numbers ($ \textit{We}$). Error bars represent standard deviations from mean data.