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Effects of microstructure and γ′ distribution on the hot deformation behavior for a powder metallurgy superalloy FGH96

Published online by Cambridge University Press:  27 November 2014

Chi Zhang
Affiliation:
School of Materials Science and Engineering, Dalian University of Technology, Dalian, 116085, China; and Key Laboratory for Metallurgical Equipment and Control of Education Ministry, WUHAN University of Science and Technology, Wuhan, 430081, Hubei, China
Liwen Zhang*
Affiliation:
School of Materials Science and Engineering, Dalian University of Technology, Dalian, 116085, China
Mengfei Li
Affiliation:
School of Materials Science and Engineering, Dalian University of Technology, Dalian, 116085, China
Wenfei Shen
Affiliation:
School of Materials Science and Engineering, Dalian University of Technology, Dalian, 116085, China
Sendong Gu
Affiliation:
School of Materials Science and Engineering, Dalian University of Technology, Dalian, 116085, China
*
a) Address all correspondence to this author. e-mail: commat@mail.dlut.edu.cn

Abstract

Aiming to clarify the effects of initial states on hot deformation behavior of a powder metallurgy nickel-based superalloy FGH96, specimens in hot isostatic pressed (HIPed) and solution states were isothermally compressed in the temperature range of 1000–1150 °C and the strain rate range of 0.001–1.0 s−1. It revealed that the flow behavior of FGH96 was dependent on the initial states, in which the deformation resistance was higher in the solution state than that in the HIPed state at evaluated temperatures, and the differences became less when the temperature was higher than the γ′ dissolution temperature. The calculated hot activation energy using peak stresses are 590 and 1285 kJ mol−1 for HIPed and solution specimens. Comparison with HIPed specimen, the efficiency of power dissipation (η) in solution specimen is less, and the optimum workability regime moves to higher temperatures. Cracking and in-grain shear bands were observed in the specimens when compressed in flow instability areas.

Information

Type
Articles
Copyright
Copyright © Materials Research Society 2014 
Figure 0

TABLE I. Chemical compositions of the tested FGH96 (wt%).

Figure 1

FIG. 1. Initial microstructures of FGH96 superalloy in (a) HIPed state and (b) solution state.

Figure 2

FIG. 2. SEM micrograph of γ′ particle distribution and EDS analysis in the HIPed FGH96 (a) secondary electron SEM micrograph; (b) EDS analysis for point 1; (c) EDS analysis for point 2.

Figure 3

FIG. 3. SEM micrograph of γ′ particle distribution in the solution-treated FGH96.

Figure 4

FIG. 4. True stress–true strain curves of HIPed and Sol samples during hot compressive deformation at (a) 1000 °C, (b) 1050 °C, (c) 1100 °C, and (d) 1150 °C.

Figure 5

FIG. 5. The linear relationships of (a) ln[sinh(ασp)] versus $\ln \dot \varepsilon$ and (b) ln[sinh(ασp)] versus 1000/T by regressing for HIPed sample.

Figure 6

FIG. 6. The linear relationships of (a) ln[sinh(ασp)] versus $\ln \dot \varepsilon$ and (b) ln[sinh(ασp)] versus 1000/T by regressing for Sol sample.

Figure 7

TABLE II. Values of the parameters calculated by fitting.

Figure 8

FIG. 7. Processing maps for HIPed sample at strains of (a) 0.3 and (b) 0.6. (The contour number represents the percentage efficiency of power dissipation. The shaded regime corresponds to flow instability.)

Figure 9

FIG. 8. Processing maps for Sol sample at strains of (a) 0.3 and (b) 0.6.

Figure 10

FIG. 9. Optical micrographs for the microstructure of HIPed sample deformed at (a) 1000 °C, (b) 1050 °C, (c) 1100 °C, (d) 1150 °C with a fixed strain rate of 0.1 s−1.

Figure 11

FIG. 10. Optical micrographs for the microstructure of Sol sample deformed at (a) 1000 °C, (b) 1050 °C, (c) 1100 °C, (d) 1150 °C with a fixed strain rate of 0.1 s−1.

Figure 12

FIG. 11. Morphology of γ′ phases in the (a) HIPed and (b) Sol samples deformed at 1000 °C with a strain rate of 0.1 s−1.

Figure 13

FIG. 12. Macrophotograph of the Sol specimen deformed at the instability region (deformed at 1000 °C in strain rate of 1.0 s−1).