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Load and loss for high-speed lubrication flows of pressurized gases between non-concentric cylinders

Published online by Cambridge University Press:  20 March 2019

S. Y. Chien*
Affiliation:
Engineering Mechanics Program, Virginia Polytechnic Institute and State University, Blacksburg, VA 24060, USA
M. S. Cramer
Affiliation:
Engineering Mechanics Program, Virginia Polytechnic Institute and State University, Blacksburg, VA 24060, USA
*
†Email address for correspondence: armani23@vt.edu

Abstract

We examine the high-speed flow of pressurized gases between non-concentric cylinders where the inner cylinder rotates at constant speed while the outer cylinder is stationary. The flow is taken to be steady, two-dimensional, compressible, laminar, single phase and governed by a Reynolds lubrication equation. Approximations for the lubricating force and friction loss are derived using a perturbation expansion for large speed numbers. The present theory is valid for general Navier–Stokes fluids at nearly all states corresponding to ideal, dense and supercritical gases. Results of interest include the observation that pressurization gives rise to large increases in the lubricating force and decreases in the fluid friction. The lubrication force is found to scale with the bulk modulus. Within the context of the Reynolds equation an exact relation between total heat transfer and power loss is developed.

Information

Type
JFM Papers
Copyright
© 2019 Cambridge University Press 
Figure 0

Figure 1. Effective bulk modulus of carbon dioxide ($\text{CO}_{2}$) versus $V/V_{c}$. Viscosity model is that of Chung, Lee & Starling (1984), Chung et al. (1988) and the gas model is the Redlich–Kwong–Soave (RKS) equation. Here V $\equiv 1/\unicode[STIX]{x1D70C}$ is the specific volume and $\unicode[STIX]{x1D707}_{0}=\unicode[STIX]{x1D707}_{0}(T)$ is the ideal gas ($V\longrightarrow \infty$) value of $\unicode[STIX]{x1D707}$. The subscript ‘c’ denotes values at the thermodynamic critical point.

Figure 1

Figure 2. Sketch of physical configuration.

Figure 2

Figure 3. Unwrapped configuration. The stationary outer cylinder of figure 2 is approximated by the $y=h(x)$ surface and the rotating inner cylinder is approximated by the $y=0$ surface. The minimum gap width is $h_{o}\equiv h(0)$ and the maximum value of $h(x)$ is $h_{m}\equiv h(L/2)$.

Figure 3

Figure 4. Scaled density versus $x/L$ at $V(0)=V(L)=10V_{c}$, $T(0)=T(L)=1.05T_{c}$, $\unicode[STIX]{x1D6FF}=0.5$, $\unicode[STIX]{x1D6EC}=40$. The symbols ○ denote the exact solutions to the Reynolds equation (2.8). The solid line denotes the lowest-order solutions, i.e. $\overline{\unicode[STIX]{x1D70C}}=1/\overline{h}$. The dashed and dash-dot lines represent the first- and second-order solutions of the scaled density (3.1), respectively.

Figure 4

Figure 5. Scaled density versus $x/L$ at $V(0)=V(L)=2V_{c}$, $T(0)=T(L)=1.05T_{c}$, $\unicode[STIX]{x1D6FF}=0.5,\unicode[STIX]{x1D6EC}=40$. The symbols ○ denote the exact solutions to the Reynolds equation (2.8). The solid line denotes the lowest-order solutions, i.e. $\overline{\unicode[STIX]{x1D70C}}=1/\overline{h}$. The dashed and dash-dot lines represent the first- and second-order solutions of the scaled density (3.1), respectively.

Figure 5

Figure 6. Root-mean-square error (RMSE) between the approximate and exact density versus $\unicode[STIX]{x1D6EC}$ at $T(0)=T(L)=1.05T_{c}$ and $\unicode[STIX]{x1D6FF}=0.5$. The symbols ▪, ● and ▾ represent the lowest-, first- and second-order approximations, respectively, at $V(0)=V(L)=2V_{c}$. The symbols ▫, ○ and ▿ represent the lowest-, first- and second-order approximations, respectively, at $V(0)=V(L)=10V_{c}$.

Figure 6

Figure 7. Lowest-order scaled load versus reference specific volume. The parameter $\unicode[STIX]{x1D6FF}=0.5$.

Figure 7

Figure 8. Scaled bulk modulus versus $x/L$ for $T_{ref}=1.05T_{c}$. The parameter $\unicode[STIX]{x1D6FF}=0.5$.

Figure 8

Figure 9. Rescaled load versus reference specific volume. The parameter $\unicode[STIX]{x1D6FF}=0.5$.

Figure 9

Figure 10. Lowest-order scaled loss versus reference specific volume. The parameter $\unicode[STIX]{x1D6FF}=0.5$.

Figure 10

Figure 11. Scaled shear viscosity of $\text{CO}_{2}$ versus $V/V_{c}$. The viscosity model is that of Chung et al. (1984, 1988).

Figure 11

Figure 12. Variation of scaled viscosity with x/L for $T_{ref}=1.05T_{c}$. The parameter $\unicode[STIX]{x1D6FF}=0.5$.

Figure 12

Figure 13. Attitude angle ($\unicode[STIX]{x1D713}$) versus reference specific volume. The parameter $\unicode[STIX]{x1D6FF}=0.5$ and the speed number $\unicode[STIX]{x1D6EC}=50$.

Figure 13

Figure 14. Scaled load versus $\unicode[STIX]{x1D6FF}$ at $V(0)=3V_{c}$, $6V_{c}$ and $12V_{c}$. The speed numbers were taken to be $\unicode[STIX]{x1D6EC}=20$, 30, 40, 50, $\infty$ and the reference temperature $T_{ref}=1.15T_{c}$. Symbols represent the exact scaled load computed from (2.13)–(2.15) in which the pressure variation was obtained from the Reynolds equation (2.8) and the equation of state. Lines denote the approximation of the scaled load (3.18). The lowest-order results, i.e. $\unicode[STIX]{x1D6EC}=\infty$, are represented by ——. Results for $\unicode[STIX]{x1D6EC}=50$ are denoted by ▫ and – – – –, results for $\unicode[STIX]{x1D6EC}=40$ are denoted by ○ and – ⋅ – ⋅ –, results for $\unicode[STIX]{x1D6EC}=30$ are denoted by ♢ and — ⋅ ⋅ — and results for $\unicode[STIX]{x1D6EC}=20$ are denoted by ▵ and - - - -.

Figure 14

Figure 15. Scaled loss versus $\unicode[STIX]{x1D6FF}$ at $V(0)=12V_{c}$. The speed numbers are taken to be $\unicode[STIX]{x1D6EC}=20$, 30, 40, 50, $\infty$ and the reference temperature $T_{ref}=1.15T_{c}$. Symbols represent the exact scaled loss computed from (2.18). Lines denote the approximation of the scaled loss (3.22). The lowest-order results, i.e. $\unicode[STIX]{x1D6EC}=\infty$, are represented by ——. Results for $\unicode[STIX]{x1D6EC}=50$ are denoted by ▫ and – – – –, results for $\unicode[STIX]{x1D6EC}=40$ are denoted by ○ and – – – –, results for $\unicode[STIX]{x1D6EC}=30$ are denoted by ♢ and — ⋅ ⋅ — and results for $\unicode[STIX]{x1D6EC}=20$ are denoted by ▵ and - - - -.

Figure 15

Figure 16. Scaled loss versus $\unicode[STIX]{x1D6FF}$ at $V(0)=3V_{c}$. The speed numbers are taken to be $\unicode[STIX]{x1D6EC}=20$, 30, 40, 50, $\infty$ and the reference temperature $T_{ref}=1.15T_{c}$. Symbols represent the exact scaled loss computed from (2.18). Lines denote the approximation of the scaled loss (3.22). The lowest-order results, i.e. $\unicode[STIX]{x1D6EC}=\infty$, are represented by ——. Results for $\unicode[STIX]{x1D6EC}=50$ are denoted by ▫ and – – – –, results for $\unicode[STIX]{x1D6EC}=40$ are denoted by ○ and – ⋅ – ⋅ –, results for $\unicode[STIX]{x1D6EC}=30$ are denoted by ♢ and — ⋅ ⋅ — and results for $\unicode[STIX]{x1D6EC}=20$ are denoted by ▵ and - - - -.

Figure 16

Figure 17. Attitude angle versus $\unicode[STIX]{x1D6FF}$ at $V(0)=12V_{c}$. The speed numbers are taken to be $\unicode[STIX]{x1D6EC}=20$, 30, 40 and 50 and the reference temperature $T_{ref}=1.15T_{c}$. The scaled attitude angle is defined as $\unicode[STIX]{x1D713}\equiv \unicode[STIX]{x03C0}-\unicode[STIX]{x1D711}$, i.e. the angle between the direction of the load and the negative $x^{\prime }$ axis seen in figure 2. Symbols represent the exact scaled attitude angle computed from (2.13) and (2.14). Lines denote the approximation of the scaled attitude angle obtained from (3.19). Results for $\unicode[STIX]{x1D6EC}=50$ are denoted by ▫ and – – – –, results for $\unicode[STIX]{x1D6EC}=40$ are denoted by ○ and — ⋅ —, results for $\unicode[STIX]{x1D6EC}=30$ are denoted by ♢ and — ⋅ ⋅ — and results for $\unicode[STIX]{x1D6EC}=20$ are denoted by ▵ and - - - -.

Figure 17

Figure 18. Attitude angle versus $\unicode[STIX]{x1D6FF}$ at $V(0)=3V_{c}$. The speed numbers $\unicode[STIX]{x1D6EC}=20$, 30, 40 and 50 and the reference temperature $T_{ref}=1.15T_{c}$. The scaled attitude angle is defined as $\unicode[STIX]{x1D713}\equiv \unicode[STIX]{x03C0}-\unicode[STIX]{x1D711}$, i.e. the angle between the direction of the load and the negative x$^{\prime }$ axis seen in figure 2. Symbols represent the exact scaled attitude angle computed from (2.13) and (2.14). Lines denote the approximation of the scaled attitude angle obtained from (3.19). Results for $\unicode[STIX]{x1D6EC}=50$ are denoted by ▫ and – – – –, results for $\unicode[STIX]{x1D6EC}=40$ are denoted by ○ and — ⋅ —, results for $\unicode[STIX]{x1D6EC}=30$ are denoted by ♢ and — ⋅ ⋅ — and results for $\unicode[STIX]{x1D6EC}=20$ are denoted by ▵ and - - - -.