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Numerical investigation of a honeycomb liner grazed by laminar and turbulent boundary layers

Published online by Cambridge University Press:  08 March 2016

Qi Zhang*
Affiliation:
Department of Aerospace Engineering, University of Illinois at Urbana-Champaign, Urbana, IL 61801, USA
Daniel J. Bodony
Affiliation:
Department of Aerospace Engineering, University of Illinois at Urbana-Champaign, Urbana, IL 61801, USA
*
†Email address for correspondence: bodony@illinois.edu

Abstract

Direct numerical simulations are used to study the interaction of a cavity-backed circular orifice with grazing laminar and turbulent boundary layers and incident sound waves. The flow conditions and geometry are representative of single degree-of-freedom acoustic liners applied in the inlet and exhaust ducts of aircraft engines and are the same as those from experiments conducted at NASA Langley. The simulations identify the fluid mechanics of how the sound field and state of the grazing boundary layer impact the in-orifice flow and suggest a simple flow analogy that enables scaling estimates. From the scaling estimates the simulations are then used to develop reduced-order models for the in-orifice flow and a time-domain impedance model is constructed. The liner is found to increase drag at all conditions studied by an amount that increases with the incident sound pressure amplitude.

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Papers
Copyright
© 2016 Cambridge University Press 
Figure 0

Figure 1.Schematic of a single degree-of-freedom conventional acoustic liner.

Figure 1

Figure 2.Grazing Flow Impedance Tube (GFIT) at NASA Langley Research Center. Image courtesy Dr Michael Jones, NASA Langley.

Figure 2

Figure 3.Velocity profile comparison between the experimental data and simulation results. Legend: ——, simulation data at the exit of the plane of the duct; –▵–, experimental data at the exit plane of the duct; - - - -, simulation data at the centre of the test section of the duct.

Figure 3

Table 1.Comparisons of the turbulent boundary-layer features between the simulation results and experimental data.

Figure 4

Figure 4.Several views of the computational model. (a) Important liner dimensions (adapted from Zhang & Bodony (2012)); (b) single liner with isolated orifice under a grazing flow; and (c) assumed periodicity.

Figure 5

Table 2.Grid information used in the numerical simulation.

Figure 6

Figure 5.Momentum thickness of the temporally evolving turbulent boundary layer under a normal incident sound at different SPLs.

Figure 7

Figure 6.Vorticity contours near the orifice of the liner for set (B) simulations. Slices taken at $x=0.0$, $z=0.0$: (a) 2.2 kHz, inflow; (b) 2.2 kHz, outflow; (c) 2.6 kHz, inflow; (d) 2.6 kHz, outflow; (e) 3.0 kHz, inflow; (f) 3.0 kHz, outflow.

Figure 8

Table 3.List of the simulations completed in this work.

Figure 9

Figure 7.Vorticity contours near the orifice of the liner under turbulent boundary layer for set (C) simulations. Slices taken at $x=0.0$, $z=0.0$: (a) 130 dB, inflow; (b) 130 dB, outflow; (c) 140 dB, inflow; (d) 140 dB, outflow; (e) 150 dB, inflow; (f) 150 dB, outflow; (g) 160 dB, inflow; (h) 160 dB, outflow.

Figure 10

Figure 8.Vorticity contours near the orifice of the liner for set (D) simulations. Slices taken at $x=0.0$, $z=0.0$: (a) 130 dB, laminar, inflow; (b) 130 dB, laminar, outflow; (c) 130 dB, turbulent, inflow; (d) 130 dB, turbulent, outflow; (e) 160 dB, laminar, inflow; (f) 160 dB, laminar, outflow; (g) 160 dB, turbulent, inflow; (h) 160 dB, turbulent, outflow.

Figure 11

Figure 9.Vorticity magnitude visualization of the cavity-induced transition on an initially laminar boundary layer under 160 dB, 3 kHz, acoustic excitation. The vertical lines in the $y=0.5d$ (b) image identify locations excited by constant acoustic phase. (c) $y=1.0d$; (d) $2.0d$.

Figure 12

Figure 10.Instantaneous $v$-velocity profile at the mid-plane of the orifice for different grazing flow states and 130 dB, 3 kHz acoustic excitation: (a) no flow, inflow; (b) laminar, inflow; (c) turbulent, inflow; (d) no flow, outflow; (e) laminar, outflow; (f) turbulent, outflow.

Figure 13

Figure 11.Schematic of probe locations inside the orifice.

Figure 14

Figure 12.Velocity fluctuations with different grazing flow conditions for simulation B3 (130 dB 3.0 kHz). Legend: - - - -, Probe A; ——, Probe B; — ⋅ —, Probe C: (a) no flow, (b) laminar BL, (c) turbulent BL.

Figure 15

Figure 13.Velocity fluctuations at different SPL with turbulent grazing flow for simulations C1–C4 (3 kHz). Legend: - - - -, Probe A; ——, Probe B; — ⋅ —, Probe C: (a) 130 dB, (b) 140 dB, (c) 150 dB, (d) 160 dB.

Figure 16

Figure 14.Velocity fluctuations at different frequencies for simulations B1–B3 (130 dB). Legend: - - - -, Probe A; ——, Probe B; — ⋅ —, Probe C: (a) 2.2 kHz, (b) 2.6 kHz, (c) 3.0 kHz.

Figure 17

Figure 15.Contour plots of phase-averaged velocity $v/a_{\infty }$ with streamlines taken at different phase angles. All cases have a turbulent boundary-layer grazing flow and an incident sound of 3 kHz, cases C1–C4, with amplitude indicated: (a) 130 dB, (b) 140 dB, (c) 150 dB, (d) 160 dB.

Figure 18

Figure 16.Contour plots of phase-averaged velocity $v/a_{\infty }$ with streamlines taken at different phase angles. All cases have an incident sound of frequency 3 kHz with amplitude and boundary-layer state indicated, cases D1–D4: (a) 130 dB laminar BL, (b) 130 dB turbulent BL, (c) 160 dB laminar BL, (d) 160 dB turbulent BL.

Figure 19

Figure 17.Comparison between the theoretical peak orifice velocity and the DNS data at different SPLs at 3 kHz. Legend: –▪–, DNS peak velocity $v_{peak}^{\prime }$; –●–, theoretical acoustic velocity $v_{ac}^{\prime }$ given by (5.2); –○–, estimate $\tilde{v}_{peak}^{\prime }$ using ${\it\alpha}=0$ and ${\it\beta}=0.6$; –♢–, estimate $\tilde{v}_{peak}^{\prime }$ using ${\it\alpha}=1$ and ${\it\beta}=0.6$: (a) turbulent BL, (b) laminar BL.

Figure 20

Figure 18.Strouhal number and Reynolds number (scaled by the boundary layer Reynolds number) for the in-orifice flow at different SPLs, 3 kHz, and turbulent grazing boundary layer. Legend: see figure 17: (a) Strouhal number, (b) Reynolds number.

Figure 21

Figure 19.Vorticity magnitude at inflow peak phase (${\it\phi}=1/2{\rm\pi}$). Marks: right arrow ($\rightarrow$) indicates the location of $1/Sr^{(ac)}$; left arrow ($\leftarrow$) indicates the location of $1/Sr^{(p)}$.

Figure 22

Figure 20.Schematic of the definition for core flow region. Contours of vertical velocity $v/a_{\infty }$ are shown with identified inflow and outflow regions: (a) inflow cycle, (b) outflow cycle.

Figure 23

Figure 21.Instantaneous discharge coefficient for liner with 160 dB, 3 kHz incident sound and a turbulent boundary-layer grazing flow.

Figure 24

Figure 22.Phase-averaged discharge coefficient at different SPLs under a turbulent boundary layer, all at 3.0 kHz. Legend: ▴, outflow discharge coefficient; ▾, inflow discharge coefficient; ○, empirical model prediction of inflow discharge coefficient from Tonon et al. (2013).

Figure 25

Figure 23.Comparison of the globally averaged discharge coefficient under different grazing flow conditions and 3 kHz acoustic excitation. Legend: ♦, no grazing flow; ▪, laminar boundary layer; ●, turbulent boundary layer.

Figure 26

Figure 24.Contour plot of the integral time scale of the pressure, relative to the acoustic period, over the orifice for the case of 3.0 kHz incident sound with a turbulent boundary layer at the indicated sound amplitudes: (a) no sound, (b) 130 dB, (c) 140 dB, (d) 150 dB, (e) 160 dB.

Figure 27

Figure 25.Schematic of drag evaluation.

Figure 28

Figure 26.Wall shear stress distribution with the presence of the orifice and turbulent boundary layer: (a) no sound, (b) 130 dB, (c) 140 dB, (d) 150 dB, (e) 160 dB.

Figure 29

Figure 27.Wall shear stress distribution with the presence of the orifice and laminar/turbulent boundary layer: (a) 130 dB laminar, (b) 130 dB turbulent, (c) 160 dB laminar, (d) 160 dB turbulent.

Figure 30

Figure 28.Comparisons of the surface drag with and without the orifice under a turbulent boundary layer under different SPLs and 3 kHz frequency.

Figure 31

Figure 29.Drag increase associated with the resonator, under a turbulent boundary layer, for 3 kHz incident sound frequency at the indicated sound amplitudes.

Figure 32

Figure 30.Drag increase associated with the resonator for 3 kHz incident sound at the indicated amplitude and boundary-layer state.

Figure 33

Figure 31.Frequency dependence of the drag increase for 130 dB incident sound and turbulent boundary layer.

Figure 34

Figure 32.Relative contributions of the facesheet (–▫–), cavity (–○–), and orifice walls (–▵–) to the drag for 3 kHz incident sound on a turbulent boundary layer.

Figure 35

Figure 33.Different drag increment component scaled by different in-orifice velocities at different SPLs. (a) Scaled by the acoustic velocity $v_{ac}^{\prime }$; (b) Scaled by the simulation database $v_{peak}^{\prime }$. Legends: –▪–, wall shear stress component; –●–, cavity pressure component and –▴– orifice wall pressure component (3 kHz incident sound).

Figure 36

Figure 34.Normalized impedance prediction at 130 dB with turbulent boundary layer. Legend: data of Jones et al. (2010) using different impedance eduction methods: ▫, 1-D PB model; ▵, 1-D shear flow model; ▿, 1-D PB Prony model; $+$, Plug flow Prony model. The present simulation data are denoted by ●. Details on the experimental eduction methods are given in the main text. ‘PB’ is short for Pridmore–Brown: (a) normalized resistance, (b) normalized reactance.

Figure 37

Figure 35.Normalized impedance prediction at different SPLs and grazing flow conditions. Legend: $\blacklozenge$, no grazing flow; ▪, laminar boundary layer; ●, turbulent boundary layer: (a) normalized resistance, (b) normalized reactance.

Figure 38

Figure 36.Comparison of the measured discharge coefficient with experimental data at different $v_{i}/U_{\infty }$. Legend: ○, experimental data; - - - -, empirical formula proposed by Rogers & Hersh (1975); ——, present empirical model. ▴, ▾, simulation data: (a) inflow discharge coefficient, (b) outflow discharge coefficient.

Figure 39

Figure 37.Comparison of measured (closed symbols) and modelled discharge coefficients (open symbols) for 3 kHz incident sound at the indicated amplitude.

Figure 40

Figure 38.Impedance predictions from reduced-order model (7.1) (open symbols) compared to those deduced directly from the DNS databases at the conditions indicated (closed symbols). See figure 34 for legend: (a) 130 dB, (b) 130 dB, (c) 3.0 kHz, (d) 3.0 kHz.

Figure 41

Figure 39.Vorticity magnitude of a temporal Mach 0.5 turbulent boundary layer at different time. (Coloured by the local Mach number.): (a) ${\it\delta}^{\dagger }/d=0.28,(U_{\infty }t)/d=0$; (b) ${\it\delta}^{\dagger }/d=0.55,(U_{\infty }t)/d=350$; (c) ${\it\delta}^{\dagger }/d=1.30,(U_{\infty }t)/d=758$.

Figure 42

Figure 40.Semilog plot of the mean velocity profiles. Legend: ——, Present DNS data ($Re_{{\it\theta}}=2310$); - - - -, simulation of Wang & Wang (2012) ($Re_{{\it\theta}}=1770$); — ⋅ —, simulation of Wang & Wang (2012) ($Re_{{\it\theta}}=3550$); -▵-, experiment of Degraaff & Eaton (2000) ($Re_{{\it\theta}}=1430$); -♢-, experiment of Degraaff & Eaton (2000) ($Re_{{\it\theta}}=2900$); -○-, experiment of Degraaff & Eaton (2000) ($Re_{{\it\theta}}=5200$).

Figure 43

Figure 41.Profiles of Reynolds stresses normalized by the friction velocity. Legends: ——, Present DNS data ($Re_{{\it\theta}}=2310$); - - - -, high-resolution LES data from Wang & Wang (2012) ($Re_{{\it\theta}}=1770$); — ⋅ —, high-resolution LES data from Wang & Wang (2012) ($Re_{{\it\theta}}=3550$); -▵-, experiment of Degraaff & Eaton (2000) ($Re_{{\it\theta}}=1430$); -♢-, experiment of Degraaff & Eaton (2000) ($Re_{{\it\theta}}=2900$); -○-, experiment of Degraaff & Eaton (2000) ($Re_{{\it\theta}}=5200$).

Figure 44

Figure 42.Correlations of density, $u,v,w$ velocity and pressure in $x$ and $z$ directions respectively. (${\it\theta}/d=2.06$) Legends: ——, $y=10y^{+}$, - - - -, $y=25y^{+}$, — ⋅ —: $y=53y^{+}$. ($Re_{{\it\theta}}=2310$).