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Steady and unsteady modelling of the float height of a rotating air hockey disk

Published online by Cambridge University Press:  30 July 2015

Patrick D. Weidman*
Affiliation:
Department of Mechanical Engineering, University of Colorado, Boulder, CO 80309-0427, USA
Michael A. Sprague
Affiliation:
Computational Science Center, National Renewable Energy Laboratory, Golden, CO 80401, USA
*
†Email address for correspondence: weidman@colorado.edu

Abstract

A similarity reduction of the Navier–Stokes equations for the motion of an infinite rotating disk above an air-bearing table yields a coupled pair of ordinary differential equations governed by a Reynolds number $Re=Wh/{\it\nu}$ and a rotation parameter $S=\sqrt{2}h{\it\Omega}/W$ , where $h$ is the float height, $W$ is the air levitation velocity, ${\it\Omega}$ is the disk rotation rate, and ${\it\nu}$ is the kinematic viscosity of air. After deriving the small- and large-Reynolds-number behaviour of solutions, the equations are numerically integrated over a wide range of $Re{-}S$ parameter space. Zero-lift boundaries are computed as well as the boundaries separating pure outward flow from counter-flow in the gap. The theory is used to model the steady float height of a finite-radius air hockey disk under the assumption that the float height is small relative to the diameter of the disk and the flow is everywhere laminar. The steady results are tested against direct numerical simulation (DNS) of the unsteady axisymmetric Navier–Stokes equations for the cases where the disk rotates at constant angular velocity but is either at a fixed height or free to move axially. While a constant shift in the gap pressure conforms closely to that found using steady theory, the interaction of the radial jet emanating from the gap with a vertical transpiration field produces vortex rings which themselves propagate around to interact with the jet. Although these structures diffuse as they propagate up and away from the gap, they induce a departure from the steady-flow assumption of atmospheric pressure at the gap exit, thus inducing small irregular axial oscillations of the floating disk.

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© Cambridge University Press 2015. This is a work of the U.S. Government and is not subject to copyright protection in the United States. 
Figure 0

Figure 1. Values of (a) $F_{{\it\xi}{\it\xi}}(0)$, (b) $G_{{\it\xi}}(0)$, and (c) ${\it\delta}$ as a function of rotation parameter $S$ for asymptotic matching to the outer flow.

Figure 1

Figure 2. Variation of radial pressure gradient parameter ${\it\alpha}$ with Reynolds number $Re$ for selected values of $S$. $S_{d}=5\sqrt{2}$ is the value considered by Dorfman (1966) and the solid circles are his computed results. The critical value $S_{c}=7.6399$ is that for which ${\it\alpha}$ first becomes zero at $Re_{c}=1.950$.

Figure 2

Figure 3. Variation of lower-wall radial shear stress parameter $f^{\prime \prime }(0)$ with Reynolds number for selected values of $S$. Asymptotics at low and high values of $Re$ are shown as dashed lines.

Figure 3

Figure 4. Variation of upper-wall radial shear stress parameter $f^{\prime \prime }(1)$ with Reynolds number for selected values of $S$. The low-$Re$ and high-$Re$ behaviours are shown as dashed lines.

Figure 4

Figure 5. Variation of upper-wall azimuthal shear stress parameter $g^{\prime }(1)$ with Reynolds number for selected values of $S$. The low-$Re$ and high-$Re$ behaviours are shown as dashed lines.

Figure 5

Figure 6. Boundaries separating (i) positive and negative radial pressure gradient parameter ${\it\alpha}$ and (ii) outward flow and counter-flow regions of radial velocity shown in (a) the $Re{-}S$ and (b) the $Re_{{\it\Omega}}{-}Re$ planes; the small-$Re$ asymptotics are shown as dashed and dot-dashed lines, respectively. The turning point in (a) for boundary (i) is $Re=1.9225$, $S=7.631$ and that for boundary (ii) is $Re=2.607$, $S=9.594$.

Figure 6

Figure 7. Meridional streamline plots at selected values of ${\it\psi}$ showing examples of (a) outward flow at $Re=2$ for $S=5$ and (b) counter-flow at $Re=2$ for $S=15$; the dashed line at ${\it\eta}=0.390$ is the height of zero radial velocity.

Figure 7

Table 1. For fixed $Re=40$ and selected integer values of $S$, the values of ${\it\alpha}$ are computed. From these dimensionless parameters the values of $W$, ${\it\Omega}$ and $h$ at the chosen values of $m$, $a$, ${\it\rho}$, ${\it\nu}$ and $g$ are determined.

Figure 8

Figure 8. Mesh in the neighbourhood of the edge of the disk. Each element is composed of $20\times 20$ nodes, and element boundaries are indicated by clustering of horizontal and vertical lines.

Figure 9

Table 2. DNS time step sizes employed for calculations at the indicated values of $S$.

Figure 10

Figure 9. Comparison of radial and azimuthal velocities at $r^{\ast }=3.0~\text{cm}$ for $S=1$ obtained from the steady theoretical analysis (solid lines) and those computed from the DNS code with disk height fixed (solid dots).

Figure 11

Figure 10. Comparison of pressures under and above the disk at $S=1$ for fixed disk height corresponding to $Re=40$ obtained from the steady theoretical analysis (solid lines) and those captured from the DNS code (dot-dashed lines). The solid line superimposed on the DNS pressure distribution on the lower disk surface is the steady pressure distribution shifted up to match pressures at $r^{\ast }=0$.

Figure 12

Figure 11. Evolution of the lift computed from the DNS code at $Re=40$ and $S=1$ for fixed disk height. The simulation is compared with the disk weight (17 640 dyn) shown by the dashed line.

Figure 13

Figure 12. Evolution of floating-disk heights at $Re=40$ for spin-rate parameters (a) $S=0$, (b) $S=1$, (c) $S=3$ and (d) $S=5$ showing estimates for the statistically steady-state heights as dashed lines. All computations were initiated with zero axial velocity at height $h_{0}=0.2317~\text{cm}$ shown by the solid dots at $t=0$.

Figure 14

Figure 13. Comparison of the steady float heights (solid diamonds) with the statistically steady-state heights (solid dots) found using the FSI code. Error bars for the unsteady results are $\pm$ one standard deviation of the heights calculated during the periods indicated by the horizontal lines in figure 12.

Figure 15

Figure 14. Snapshots of the meridional-velocity magnitude as calculated using the fluid–structure interaction code at four times after the disc height has developed to statistically steady state: (a) $t=0.2$, (b) $t=0.3$, (c) $t=0.4$, (d) $t=0.5$.