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Flow behavior and processing map of forging commercial purity titanium powder compact

Published online by Cambridge University Press:  13 April 2015

Xiaoyan Xu*
Affiliation:
State Key Laboratory of Metal Matrix Composites, Shanghai Jiao Tong University, Shanghai 200240, China
Yuanfei Han
Affiliation:
State Key Laboratory of Metal Matrix Composites, Shanghai Jiao Tong University, Shanghai 200240, China
Changfu Li
Affiliation:
Mechanical, Materials & Aerospace Engineering, Thermal Processing Technology Center, Illinois Institute of Technology, Chicago, Illinois 60616, USA
Philip Nash
Affiliation:
Mechanical, Materials & Aerospace Engineering, Thermal Processing Technology Center, Illinois Institute of Technology, Chicago, Illinois 60616, USA
Damien Mangabhai
Affiliation:
Research and Development, Cristal Metal Inc., Lockport, Illinois 60441, USA
Weijie Lu
Affiliation:
State Key Laboratory of Metal Matrix Composites, Shanghai Jiao Tong University, Shanghai 200240, China
*
a) Address all correspondence to this author. e-mail: xuxiaoyan727@hotmail.com, xuxiaoyan727@sjtu.edu.cn

Abstract

The flow behavior of forged commercial purity (CP) titanium powder compact was studied by developing a processing map. CP titanium powder was sintered to 94% relative density, then hot compressed in a Gleeble thermal–mechanical simulator at strain rates ranging from 0.001 to 10 s−1 and deformation temperatures ranging from 600 to 800 °C. The hot forging process improved the densification to 98–99.9% and reduced the grain size from 93 to 10 µm by the occurrence of dynamic recrystallization. The fully dynamic recrystallization region is in the range of deformation temperature of 750–800 °C and strain rate of 0.001–0.01 s−1, with a power dissipation efficiency higher than 40%, determined by constructing a processing map and analyzing the volume fraction of dynamic recrystallization. This research provides a guide for powder compact forging of power metallurgy titanium by providing the hot compression parameters, which can lead to an improved microstructure and densification.

Information

Type
Articles
Copyright
Copyright © Materials Research Society 2015 
Figure 0

FIG. 1. CP Ti powder compact sintered at 1370 °C for 30 min with a sintered density of 94% and an average grain size of 93 µm.

Figure 1

FIG. 2. True stress–true strain curves on forging the CP Ti sintered compacts by 60% reduction at: (a) 10 s−1 strain rate at different temperatures; (b) 0.001 s−1 strain rate; and (c) 750 °C at different strain rates.

Figure 2

FIG. 3. Etched microstructures for forged CP Ti sintered components at 10 s−1 strain rate by 60% reduction at different temperatures: (a) 600 °C and (b) 650 °C.

Figure 3

FIG. 4. (a) Relationship between stable flow stress and strain rate at different temperatures; (b) Relationship between stable flow stress and temperature at different strain rates; (c) Relationship between stable flow stress and Zener–Hollomon parameter.

Figure 4

FIG. 5. Processing map from powder forging data at different true strains of 0.9 and the microstructures corresponding with the nine regions in the map. The numbers on the curves represent percent efficiency of power dissipation. The blue domains represent the unstable domains.

Figure 5

FIG. 6. (a) Relative densities of the CP titanium powder compact forging at different temperatures and strain rates; (b) Grain size of the forged recrystallized CP titanium powder compact at 750 °C and 800 °C with different Z parameters; (c) Volume fraction of recrystallization at different temperatures and strain rates.