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Regimes of soft lubrication

Published online by Cambridge University Press:  15 March 2021

Martin H. Essink*
Affiliation:
Physics of Fluids Group, Faculty of Science and Technology, Mesa+ Institute, University of Twente, P.O. Box 217, 7500 AE Enschede, The Netherlands
Anupam Pandey
Affiliation:
Physics of Fluids Group, Faculty of Science and Technology, Mesa+ Institute, University of Twente, P.O. Box 217, 7500 AE Enschede, The Netherlands Department of Biological and Environmental Engineering, Cornell University, Ithaca, NY 14853, USA
Stefan Karpitschka
Affiliation:
Max Planck Institute for Dynamics and Self-Organization (MPIDS), 37077 Göttingen, Germany
Cornelis H. Venner
Affiliation:
Faculty of Engineering Technology, Engineering Fluid Dynamics, University of Twente, P.O. Box 217, 7500 AE Enschede, The Netherlands
Jacco H. Snoeijer
Affiliation:
Physics of Fluids Group, Faculty of Science and Technology, Mesa+ Institute, University of Twente, P.O. Box 217, 7500 AE Enschede, The Netherlands
*
†Email address for correspondence: m.h.essink@utwente.nl

Abstract

Elastohydrodynamic lubrication, or simply soft lubrication, refers to the motion of deformable objects near a boundary lubricated by a fluid, and is one of the key physical mechanisms to minimise friction and wear in natural and engineered systems. Hence, it is of particular interest to relate the thickness of the lubricant layer to the entrainment (sliding/rolling) velocity, the mechanical loading exerted onto the contacting elements and the properties of the elastic boundary. In this work, we provide an overview of the various regimes of soft lubrication for two-dimensional cylinders in lubricated contact with compliant walls. We discuss the limits of small and large entrainment velocity, which are equivalent to large and small elastic deformations, as the cylinder moves near thick or thin elastic layers. The analysis focusses on thin elastic coatings, both compressible and incompressible, for which analytical scaling laws are not yet available in the regime of large deformations. By analysing the elastohydrodynamic boundary layers that appear at the edge of the contact, we establish the missing scaling laws – including prefactors. As such, we offer a rather complete overview of the physically relevant limits of soft lubrication.

Information

Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution, and reproduction in any medium, provided the original work is properly cited.
Copyright
© The Author(s), 2021. Published by Cambridge University Press
Figure 0

Figure 1. Schematic representation of a lubricated contact with a thin, compressible elastic layer, showing the relevant length scales of the problem: elastic layer thickness $d$, contact size $a$, the fluid film thickness $h(x)$ and the elastic deformation $u(x)$ defined in the downward direction. One of the edges has been magnified to show the boundary layer width $\ell$, over which lubrication forces smooth out the elastic deformation.

Figure 1

Table 1. Overview of asymptotes for the Fourier space Green's function ${\mathcal {K}}(q)$, given in (2.5). The two columns give the expansions of the Green's function and the corresponding pressure-deformation relations in real space.

Figure 2

Table 2. Scaling laws for the film thickness at the centre of a cylinder, denoted $h_0$, in the various regimes of soft lubrication. The limits are expressed in terms of length scales, as defined in figure 1. Previously available results have been indicated by the corresponding reference. Results without a reference have been derived in the present manuscript.

Figure 3

Figure 2. Typical lubricated contact obtained in finite element simulations. The colour map indicates the normalised trace of the strains in the thin compressible elastic layer. This result is obtained at an intermediate value of the sliding velocity, where the elastic deformation is comparable to the minimal lubrication thickness. The parameters in this simulation are $\lambda = 6.4$ and $R=10^3\ u_0$, with all other parameters equal to those listed in § 2.4.

Figure 4

Figure 3. Numerical film thickness profiles $\bar h = h/u_0$ as a function of $\bar x = x/a$, for the case of a compressible thin elastic layer. Lubricated contacts correspond to $\lambda >0$, and are obtained from numerical integration of (2.12). The case $\lambda =0$ is a ‘dry’ contact, given by the analytical expression of (3.1b).

Figure 5

Figure 4. Lubrication thickness for thin compressible coatings, combining numerical (§ 2.4) and analytical (table 2, middle row) results. The graph reports the thickness of the fluid film at the centre of the lubricated contact, $h_0$, as a function of the dimensionless sliding velocity $\lambda$. The dimensionless thickness $\bar h=h_0/u_0$ is compensated by the intermediate asymptote $\bar h_0 \sim \lambda ^{1/2}$ (dashed line). Distinct asymptotic limits are observed at small $\lambda$ (solid line, $\bar h_0 \sim \lambda ^{3/5}$) and large $\lambda$ (dash-dotted line, $\bar h_0 \sim \lambda ^{4/7}$). We remark that each of the indicated asymptotes are derived analytically (including the prefactors).

Figure 6

Figure 5. Fluid film thickness profiles at the (a) inlet, (b) central region and (c) outlet of a lubricated contact on a compressible thin layer in the long-wave limit. The solid lines represent rescaled FEM solutions for $4.99 \times 10^{-4} \leq \lambda \leq 2.26\times 10^{-2}$, while the symbols denote the similarity solution derived in § 3.3. The solution in (b) is plotted over the full range $|\bar {x}|<1$, but is not valid in the region near the edge of the contact.

Figure 7

Figure 6. (a) Schematic representation of the pressure profile of a static contact, on a thin compressible layer. The long-wave approximation (red dashed) breaks down near the edge of the contact, at a distance comparable to the thickness of the elastic layer (in this case $d \sim 0.1 a$, where $d$ is the layer thickness and $a$ the contact width). (b) Pressure profile at the edge of a dry, static contact on a thin compressible layer, resolved using finite element simulations (symbols). The data are fitted with (3.18), shown as the solid line, from which we obtain the numerical constant $A_p\approx 1.33$ defined in (3.20).

Figure 8

Figure 7. Fluid film thickness profiles at the (a) inlet and (b) outlet of a lubricated contact on a compressible thin layer in the short wave limit (i.e. the ultimate regime for $\lambda \ll 1$). The solid line represents a rescaled FEM solution for $4.75 \times 10^{-7} \leq \lambda \leq 7.42\times 10^{-5}$, while the symbols show the similarity solutions by Snoeijer et al. (2013). These similarity solutions are shifted horizontally to align with the numerical solutions.

Figure 9

Figure 8. Lubrication thickness for thin incompressible coatings, combining numerical (§ 2.4) and analytical (table 2, middle row) results. The graph reports the thickness of the fluid film at the centre of the lubricated contact, $h_0$, rescaled according to (A4) as a function of a dimensionless sliding velocity. The dimensionless sliding velocity uses $a_i$ as defined in (A3). Distinct asymptotic limits are observed at low velocity (solid line, $\bar h_0 \sim \lambda ^{3/5}$) and high velocity (dashed line, $\bar h_0 \sim \lambda ^{4/9}$). The prefactor of the high velocity asymptote is derived analytically, while for the low velocity asymptote the data were fitted by (A11), with $A_{i,p}\simeq 1.85$.