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Optimal body force for heat transfer in turbulent vertical heated pipe flow

Published online by Cambridge University Press:  18 September 2025

Shijun Chu
Affiliation:
Applied Mathematics, School of Mathematical and Physical Sciences, University of Sheffield, Sheffield S3 7RH, UK
Elena Marensi
Affiliation:
School of Mechanical, Aerospace and Civil Engineering, University of Sheffield, Sheffield S1 3JD, UK
Ashley P. Willis*
Affiliation:
Applied Mathematics, School of Mathematical and Physical Sciences, University of Sheffield, Sheffield S3 7RH, UK
*
Corresponding author: Ashley P. Willis, a.p.willis@sheffield.ac.uk

Abstract

The vertical heated pipe is widely used in thermal engineering applications, as buoyancy can help drive a flow, but several flow regimes are possible: shear-driven turbulence, laminarised flow and convective turbulence. Steady velocity fields that maximise heat transfer have previously been calculated for heated pipe flow, but were calculated independently of buoyancy forces, and hence independently of the flow regime and time-dependent dynamics of the flow. In this work, a variational method is applied to find an optimal body force of limited magnitude $A_0$ that maximises heat transfer for the vertical arrangement, with the velocity field constrained by the full governing equations. In our calculations, mostly at Reynolds number ${\textit{Re}}=3000$, it is found that streamwise-independent rolls remain optimal, as in previous steady optimisations, but that the optimal number of rolls and their radial position is dependent on the flow regime. Surprisingly, while it is generally assumed that turbulence enhances heat transfer, for the strongly forced case, time dependence typically leads to a reduction. Beyond offering potential improvement through the targeting of the roll configuration for this application, wider implications are that optimisations under the steady flow assumption may overestimate improvements in heat transfer, and that strategies that simply aim to induce turbulence may not necessarily be efficient in enhancing heat transfer either. Including time dependence and the full governing equations in the optimisation is challenging but offers further enhancement and improved reliability in prediction.

Information

Type
JFM Papers
Copyright
© The Author(s), 2025. Published by Cambridge University Press
Figure 0

Figure 1.$(a)$ Regions of laminar flow (L), shear turbulence (S) and convective turbulence (C); SL and SC indicate that the flow may be found in either of the two states and ${\textit{Re}}$ and $C$ are the Reynolds number and buoyancy parameters. $(b)$ Heat flux measured by $\textit {Nu}$, normalised by the value in the isothermal limit ($C\to 0$), as a function of $Bo = 8\times 10^4\,(Nu\,Gr)/({\textit{Re}}^{3.425}Pr^{0.8})$ where $\textit{Gr}$ and $\textit{Pr}$ are the Grashof and Prandtl numbers. Present data from simulations at ${\textit{Re}} = 5300$, ${\textit{Pr}} = 0.7$ and various $Gr = 16\,{\textit{Re}}\,C$. Upper and lower branches correspond to shear turbulence and convective turbulence respectively (reproduced from Chu et al.2025).

Figure 1

Figure 2.$(a)$ Instantaneous Nusselt number $\textit {Nu}(t)$ as the iteration proceeds, where ${\textit {Nu}}_{F=0}$ refers to the value of the unforced case. $(b)$ Dimensionless time-averaged scalar dissipation, (time-averaged) $\textit {Nu}$ and $\textit {Nu}(\mathcal T)$ versus iteration, normalised by their values at the zeroth iteration. $(c)$ The residual $\langle ({\delta \mathcal L}/{\delta \boldsymbol F})^2\rangle$ versus iteration. $(d)$ Magnitude of the components of body force $({1}/{2})\langle F_r^2\rangle , ({1}/{2})\langle F_\phi ^2\rangle , ({1}/{2}) \langle F_z^2\rangle$ versus iteration. The optimisation is run at $A_0=5\times 10^{-7}, \mathcal T=400, C=3, {\textit{Re}}=3000$.

Figure 2

Figure 3.Optimised body forces for target time horizons $(\textit a)$$\mathcal T=50, (\textit b)$$\mathcal T=100, (c)$$\mathcal T=200, (\textit d)$$\mathcal T=600$ at $C=3, A_0=5e-7, {\textit{Re}}=3000, N=1$. Colours indicate the streamwise component, while arrows represent the cross-stream components of the body force. Panels $(\textit {a})$ and $(\textit {b})$ share the first colour bar, $(\textit {c})$ and $(\textit {d})$ share the second. The largest arrow has magnitude $2.38 \times 10^{-4}$ in $(\textit a)$, $2.36 \times 10^{-4}$ in $(\textit b)$, $2.93 \times 10^{-4}$ in $(\textit c)$ and $3.21 \times 10^{-4}$ in $(\textit d)$.

Figure 3

Figure 4.Instantaneous Nusselt number normalised by the value for unforced flow for several force amplitudes, starting from a laminar initial condition at $C=3, {\textit{Re}}=3000$. The vertical dashed line indicates the optimisation target time $\mathcal T=600$.

Figure 4

Figure 5.Optimised body forces at $(\textit a)A_0=10^{-8}, (\textit b)A_0=10^{-7}, (\textit c)A_0=5\times 10^{-7}, (\textit c)A_0=6\times 10^{-7}$, starting from a laminar initial condition at $C=3, \mathcal T=600, {\textit{Re}}=3000$. The largest arrow has magnitude $4.85 \times 10^{-5}$ in $(\textit a)$, $1.87 \times 10^{-4}$ in $(\textit b)$, $4.05 \times 10^{-4}$ in $(\textit c)$ and $4.26 \times 10^{-4}$ in $(\textit d)$. As the axial component is at least an order of magnitude smaller, it is not shown.

Figure 5

Figure 6.(a) Nusselt number of final state $\textit {Nu}(\mathcal{T})$ versus iteration for different initial forces, with $A_0=10^{-7}, C=3, {\textit{Re}}=3000$. The legend indicates the initial force, and the resulting local optimal forces are labelled on the curves. (b) Normalised (time-averaged) Nusselt numbers at $C=3, {\textit{Re}}=3000$ versus $O_{Fm}$ for force amplitudes $A_0$ the legend. The global optimal is highlighted with a dashed circle. For dashed lines, the forced flow state remains laminar. For solid lines, the forced state is turbulent and the values are time averages.

Figure 6

Figure 7.Enhanced $\textit {Nu}$ of forced flows at $C=3, {\textit{Re}}=3000$. $(\textit a)$ Instantaneous $\textit {Nu}(t)$ for flows forced by $O_{F1}$. $(\textit b)$ Values of $\textit {Nu}$ (time-averaged) for flows forced by $O_{Fm}$ in the turbulent state (solid lines) and $\textit {Nu}(\mathcal{T})$ for the stabilised streamwise-independent state (dashed lines).

Figure 7

Figure 8.Isosurfaces of streamwise velocity for $(\textit a)$ the streamwise-independent state at $t=500$ and $(\textit b)$ the travelling wave solution at $t=1500$, for flow forced by $O_{F1}$ with $A_0=6\times 10^{-7}$. Red/yellow are at 20 % of the min/max streamwise velocity.

Figure 8

Figure 9.Time series of (a) instantaneous $\textit {Nu}(t)$ and (b) instantaneous energy of rolls $E_{roll}=E(u_r)+E(u_\phi )$, $E(u_r)=({1}/{2})\langle u_r^2 \rangle$, $E(u_\phi )=({1}/{2})\langle u_\phi ^2 \rangle$, for flow forced by $O_{F4}$ at $C=3, {\textit{Re}}=3000$ at two different $A_0$. Solid lines are for the forced turbulent state, and dashed lines are for the streamwise-independent (artificially stabilised) state.

Figure 9

Figure 10.Contours of the radial temperature gradient ${\partial T}/{\partial r}$ at the boundary at $C=3, {\textit{Re}}=3000$, normalised by the unforced laminar radial temperature gradient. The flow is forced by $O_{F4}$ with $(\textit {a,b})$$A_0=10 ^{-6}$ and $(\textit {c,d})$$A_0=10 ^{-5}$, the flow states are taken in $(\textit {a,c})$ from the forced laminar state ($t=1000$) and $(\textit {b,d})$ forced turbulent state ($t=1000$).

Figure 10

Figure 11.Instantaneous Nusselt number for flows forced by $O_1$ at $A_0=10^{-6}$, where the legend indicates the number of initial velocity fields used in the optimisation. The time horizon $\mathcal{T} =50$ is marked by the vertical dashed line.

Figure 11

Table 1.Values of $\textit {Nu}/\textit {Nu}_{F=0}$ for flows forced by optimal forces indicated. Here, $N$ is the number of initial velocity conditions used in the optimisation.

Figure 12

Figure 12.Forces $O_1$, $O_3$ and $O_{F3}$ optimised using $N$ initial velocity fields at $A_0=10^{-6}$, $C=1$. The largest arrow has magnitude $6.95\times 10^{-4}$ in $(\textit {a})$, $7.52\times 10^{-4}$ in $(\textit {b})$, $5.76\times 10^{-4}$ in $(\textit {c})$, $8.14 \times 10^{-4}$ in $(\textit {d})$, $6.60\times 10^{-4}$ in $(\textit {e})$, $5.76\times 10^{-4}$ in $(\textit {f})$.

Figure 13

Figure 13.Normalised Nusselt numbers for flows at $C=1, {\textit{Re}}=3000$ subject to optimal forces in the full and reduced rotational symmetries. $(\textit a)$ Comparison between $O_{Fm}$ (solid lines) and $O_m$ (dashed lines). $(\textit b)$ Comparison between $O_{Fm}$ optimised for shear turbulence (solid line) and a steady two-dimensional laminar state (dashed line).

Figure 14

Figure 14.Optimal forces at $A_0=10^{-6}, C=1$. The largest arrow has magnitude $6.01 \times 10^{-4}$ in $(\textit {a})$, $6.60\times 10^{-4}$ in $(\textit {b})$, $5.50\times 10^{-4}$ in $(\textit {c})$,$5.15\times 10^{-4}$ in $(\textit {d})$, $5.76\times 10^{-4}$ in $(\textit {e})$, $5.40\times 10^{-4}$ in $(\textit{f})$, $6.34 \times 10^{-4}$ in $(\textit {g})$, $5.55\times 10^{-4}$ in $(\textit {h})$, $5.99\times 10^{-4}$ in $(\textit {i})$. $N=1$ initial velocity condition is used for $O_{Fm}$ and $N=3$ initial velocity conditions are used for $O_{m}$. In the ‘steady’ case, axial independence is imposed on the velocity which results in a steady response velocity to the force.

Figure 15

Figure 15.Flows forced by $O_1$ stabilised to larger $C$. Here $A_0=10^{-7}$. The vertical dashed line indicates the optimisation target time $\mathcal T=600$.

Figure 16

Figure 16.(a) Instantaneous Nusselt number for flow forced by $O_{F4}$ at several $A_0$ at ${\textit{Re}}=3000, C=8$. The vertical dashed line indicates the optimisation target time $\mathcal T=200$. (b) Comparison between $O_{Fm}$ optimised with unsteady convective turbulence (solid line) and with a two-dimensional steady velocity (dashed line).

Figure 17

Figure 17.Optimisation at larger parameters. Top row: $C=16$, ${\textit{Re}}=3000$, $A_0$ in key to (a), $O_{F5}$ at $A_0=10^{-5}$ for steady and unsteady flow in (b) and (c). Bottom row: ${\textit{Re}}=5000$, $A_0=10^{-5}$, $C$ in key to (d), $O_{F6}$ at $C=1$ for steady and unsteady flow in (e) and (f). In (a,d), solid line is for the turbulent state, and dashed line indicates a force optimised with a steady state. The largest arrow has magnitude $1.4 \times 10^{-3}$ in $(\textit {b})$, $1.9 \times 10^{-3}$ in $(\textit {c})$,$1.7 \times 10^{-3}$ in $(\textit {e})$ and $2.4 \times 10^{-3}$ in $(\textit {f})$.

Figure 18

Table 2.Energy consumption of flow forced by $O_{F5}$ at ${\textit{Re}}=3000$ and $O_{F6}$ at ${\textit{Re}}=5000$, with $A_0=10^{-5}$ and several $C$. Here, $\dot {W}_P=\langle ({4}/{{\textit{Re}}})(1+{\beta ^{\prime }})u_{tot,z} \rangle$ is the pumping power, $\dot {W}_F=\langle |\boldsymbol{F}\boldsymbol{\cdot }\boldsymbol{u}_{\textit{tot}}| \rangle$ is the rate of work done by the optimal force. For the ‘Steady’ case, the flow is restricted to be axially independent during the optimisation, which leads to steady flow and a ‘predicted’ $\textit {Nu}$. The force is then applied in a DNS to calculate the ‘observed’ $\textit {Nu}$. For the ‘Unsteady’ case, the flow is three-dimensional and time-dependent in the optimisation. The PEC is defined as $\textrm{PEC}=({Nu/Nu_{F=0}})/{((\dot {W}_P+\dot {W}_F)/\dot {W}_{P,F=0})^{(1/3)}}$. Flow is laminarised (steady) for the case marked ‘n/a’.