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On the multiple solutions of coating and rimming flows on rotating cylinders

Published online by Cambridge University Press:  27 November 2017

André v. B. Lopes
Affiliation:
School of Mathematics and Manchester Centre for Nonlinear Dynamics (MCND), University of Manchester, Oxford Road, Manchester M13 9PL, UK
Uwe Thiele
Affiliation:
Institut für Theoretische Physik, Westfälische Wilhelms-Universität Münster, Wilhelm Klemm Str. 9, 48149 Münster, GermanyCenter of Nonlinear Science (CeNoS), Westfälische Wilhelms-Universität Münster, Corrensstr. 2, 48149 Münster, Germany
Andrew L. Hazel*
Affiliation:
School of Mathematics and Manchester Centre for Nonlinear Dynamics (MCND), University of Manchester, Oxford Road, Manchester M13 9PL, UK
*
†Email address for correspondence: Andrew.Hazel@manchester.ac.uk

Abstract

We consider steady solutions of the Stokes equations for the flow of a film of fluid on the outer or inner surface of a cylinder that rotates with its axis perpendicular to the direction of gravity. We find that previously unobserved stable and unstable steady solutions coexist over an intermediate range of rotation rates for sufficiently high values of the Bond number (ratio of gravitational forces relative to surface tension). Furthermore, we compare the results of the Stokes calculations to the classic lubrication models of Pukhnachev (J. Appl. Mech. Tech. Phys., vol 18, 1977, pp. 344–351) and Reisfeld & Bankoff (J. Fluid Mech., vol. 236, 1992, pp. 167–196); an extended lubrication model of Benilov & O’Brien (Phys. Fluids, vol. 17, 2005, 052106) and Evans et al. (Phys. Fluids, vol. 16, 2004, pp. 2742–2756); and a new lubrication approximation formulated using gradient dynamics. We quantify the range of validity of each model and confirm that the gradient-dynamics model is most accurate over the widest range of parameters, but that the new steady solutions are not captured using any of the simplified models because they contain features that can only be described by the full Stokes equations.

Information

Type
JFM Papers
Copyright
© 2017 Cambridge University Press 
Figure 0

Figure 1.Sketches of the two flow configurations: a film of viscous liquid on the (a) outside; or (b) inside of a rotating cylinder. A gravitational field $\boldsymbol{g}$ acts normal to the axis of rotation and the cylinder rotates with an angular frequency $\unicode[STIX]{x1D714}$. The direction of rotation as well as the polar coordinate system adopted in the lubrication models are shown in the sketches.

Figure 1

Figure 2.Examples of triangular meshes generated in the rimming-flow configuration at $\unicode[STIX]{x1D706}=0.2$, $\unicode[STIX]{x1D6FA}_{\unicode[STIX]{x1D706}}=1$ and $Bo_{\unicode[STIX]{x1D706}}=100$: (b) was generated by refining (a).

Figure 2

Figure 3.Example of coating-flow profiles obtained from the numerical solution of the Stokes equations for $\unicode[STIX]{x1D706}=0.1$ and $Bo_{\unicode[STIX]{x1D706}}=20$ for: (a) $\unicode[STIX]{x1D6FA}_{\unicode[STIX]{x1D706}}=3$; (b) $\unicode[STIX]{x1D6FA}_{\unicode[STIX]{x1D706}}=1.5$; (c) $\unicode[STIX]{x1D6FA}_{\unicode[STIX]{x1D706}}=0.5$; (d) $\unicode[STIX]{x1D6FA}_{\unicode[STIX]{x1D706}}=0.001$. The upper panels illustrate the film profiles on the cylinder while the lower panel shows the same profiles as functions $h(\unicode[STIX]{x1D703})$.

Figure 3

Figure 4.Fluid perimeter $s$ for coating flow as a function of the rotation number $\unicode[STIX]{x1D6FA}_{\unicode[STIX]{x1D706}}$ for different Bond numbers $Bo_{\unicode[STIX]{x1D706}}$, as obtained from the numerical solution of the Stokes equations for $\unicode[STIX]{x1D706}=0.1$. The lower panel is an expanded view of the region marked by the box in the upper panel for the case $Bo_{\unicode[STIX]{x1D706}}=200$ only. The multiple solutions at $\unicode[STIX]{x1D6FA}_{\unicode[STIX]{x1D706}}=1.9$ (marked by circles on the vertical dotted line) are shown in figure 5.

Figure 4

Figure 5.Example of a coating flow with multiple steady states as obtained from the numerical solution of the Stokes equations for $\unicode[STIX]{x1D706}=0.1$, $Bo_{\unicode[STIX]{x1D706}}=200$ and $\unicode[STIX]{x1D6FA}_{\unicode[STIX]{x1D706}}=1.9$: (a) $s\approx 6.91$; (b) $s\approx 6.93$; (c) $s\approx 6.96$; (d) $s\approx 7.82$. The upper panels illustrate the film profiles on the cylinder while the lower panel shows the same profiles as functions $h(\unicode[STIX]{x1D703})$.

Figure 5

Figure 6.Example of rimming-flow profiles obtained from the numerical solution of the Stokes equations for $\unicode[STIX]{x1D706}=0.1$ and $Bo_{\unicode[STIX]{x1D706}}=200$ for: (a) $\unicode[STIX]{x1D6FA}_{\unicode[STIX]{x1D706}}=3$; (b) $\unicode[STIX]{x1D6FA}_{\unicode[STIX]{x1D706}}=1.5$; (c) $\unicode[STIX]{x1D6FA}_{\unicode[STIX]{x1D706}}=1.0$; (d) $\unicode[STIX]{x1D6FA}_{\unicode[STIX]{x1D706}}=0.01$. The upper panels illustrate the film profiles on the cylinder while the lower panel shows the same profiles as functions $h(\unicode[STIX]{x1D703})$.

Figure 6

Figure 7.Fluid perimeter $s$ for rimming flow as a function of the rotation number $\unicode[STIX]{x1D6FA}_{\unicode[STIX]{x1D706}}$ for different Bond numbers $Bo_{\unicode[STIX]{x1D706}}$, as obtained from the numerical solution of the Stokes equations for $\unicode[STIX]{x1D706}=0.1$. The results for $Bo_{\unicode[STIX]{x1D706}}=2000$ are presented for two different mesh resolutions, demonstrating agreement to graphical accuracy. The lower panel is an expanded view of the region marked by the box in the upper panel for the case $Bo_{\unicode[STIX]{x1D706}}=2000$ only. The multiple solutions at $\unicode[STIX]{x1D6FA}_{\unicode[STIX]{x1D706}}=1.55$ (marked by circles on the vertical dotted line) are shown in figure 8.

Figure 7

Figure 8.Example of a rimming flow with multiple steady states as obtained from the numerical solution of the Stokes equations for $\unicode[STIX]{x1D706}=0.1$, $Bo_{\unicode[STIX]{x1D706}}=2000$ and $\unicode[STIX]{x1D6FA}_{\unicode[STIX]{x1D706}}=1.55$: (a) $s\approx 5.656$; (b) $s\approx 5.665$; (c) $s\approx 5.671$. The upper panels illustrate the film profiles on the cylinder while the lower panel shows the same profiles as functions $h(\unicode[STIX]{x1D703})$.

Figure 8

Figure 9.Fluid perimeter $s$ for coating flow as a function of the rotation number $\unicode[STIX]{x1D6FA}_{\unicode[STIX]{x1D706}}$ for $\unicode[STIX]{x1D706}=0.1$: (a) $Bo_{\unicode[STIX]{x1D706}}=20$; (b) $Bo_{\unicode[STIX]{x1D706}}=60$; (c) $Bo_{\unicode[STIX]{x1D706}}=100$; (d) $Bo_{\unicode[STIX]{x1D706}}=200$. The solid line shows the numerical solution of the Stokes equations; the uniform dashed line shows the numerical solution of the standard lubrication model (SLM); the non-uniform dashed line shows the numerical solution of the extended lubrication model (ELM); the dotted line shows the numerical solution of the variational lubrication model (VLM).

Figure 9

Figure 10.Flux $q$ for coating flow as a function of the rotation number $\unicode[STIX]{x1D6FA}_{\unicode[STIX]{x1D706}}$ for $\unicode[STIX]{x1D706}=0.1$: (a) $Bo_{\unicode[STIX]{x1D706}}=20$; (b) $Bo_{\unicode[STIX]{x1D706}}=60$; (c) $Bo_{\unicode[STIX]{x1D706}}=100$; (d) $Bo_{\unicode[STIX]{x1D706}}=200$. The graph style is the same as in figure 9.

Figure 10

Figure 11.Fluid perimeter $s$ for rimming flow as a function of the rotation number $\unicode[STIX]{x1D6FA}_{\unicode[STIX]{x1D706}}$ for $\unicode[STIX]{x1D706}=0.1$: (a) $Bo_{\unicode[STIX]{x1D706}}=20$; (b) $Bo_{\unicode[STIX]{x1D706}}=120$; (c) $Bo_{\unicode[STIX]{x1D706}}=500$; (d) $Bo_{\unicode[STIX]{x1D706}}=2000$. The solid line shows the numerical solution of the Stokes equations; the uniform dashed line shows the numerical solution of the standard lubrication model (SLM); the non-uniform dashed line shows the numerical solution of the extended lubrication model (ELM); the dotted line shows the numerical solution of the variational lubrication model (VLM).

Figure 11

Figure 12.Flux $q$ for rimming flow as a function of the rotation number $\unicode[STIX]{x1D6FA}_{\unicode[STIX]{x1D706}}$ for $\unicode[STIX]{x1D706}=0.1$: (a) $Bo_{\unicode[STIX]{x1D706}}=20$; (b) $Bo_{\unicode[STIX]{x1D706}}=120$; (c) $Bo_{\unicode[STIX]{x1D706}}=500$; (d) $Bo_{\unicode[STIX]{x1D706}}=2000$. The graph style is the same as in figure 11.

Figure 12

Figure 13.Assessment of the regions of validity of the different models for coating flow for $\unicode[STIX]{x1D706}=0.1$. (a) Regions above each curve are those for which the perimeter obtained by each different model is within 1 % of the perimeter obtained from the full Stokes equations: SLM (solid red curve); ELM (dashed green curve); VLM (dot-dashed blue curve). As expected for sufficiently large $Bo_{\unicode[STIX]{x1D706}}$ and sufficiently small $\unicode[STIX]{x1D6FA}_{\unicode[STIX]{x1D706}}$, all the lubrication models become inaccurate. (b) Location of the limit point in the Stokes equations (black circles) and VLM (violet crosses). No limit point is predicted in the SLM or ELM.

Figure 13

Figure 14.The relative integral error measure $\unicode[STIX]{x1D700}$ as a function of the rotation number $\unicode[STIX]{x1D6FA}_{\unicode[STIX]{x1D706}}$ for $\unicode[STIX]{x1D706}=0.1$ and different Bond numbers $Bo_{\unicode[STIX]{x1D706}}$ as obtained via the numerical solution of the VLM. The green and the blue circular dots represent the location of limit point for $Bo_{\unicode[STIX]{x1D706}}=60$ and $100$, respectively.

Figure 14

Figure 15.Assessment of the regions of validity of the different models for rimming flow. (a) For the parameter range given the perimeter obtained from the VLM and ELM is always within 1 % of that obtained from the Stokes equations for $\unicode[STIX]{x1D706}\leqslant 0.1$. For the SLM, the perimeter is within 1 % of the Stokes solution above the solid red curve. (b) Location of the limit points in the lubrication models SLM (blue crosses) for $\unicode[STIX]{x1D706}=0.1$. The ELM and VLM do no exhibit limit points when $\unicode[STIX]{x1D706}=0.1$ in the parameter regime shown. The Stokes solutions do not exhibit limit points in this regime.

Figure 15

Figure 16.Flux $q$ for rimming flow as a function of the net mass $M$ for $\unicode[STIX]{x1D716}=10^{-3}$ and $\unicode[STIX]{x1D6FC}=0.1$. The solid line shows the numerical solution of the Stokes equations (A 6) and (A 7); the dashed line shows the numerical solution of the standard lubrication model (SLM), equation (A 1); the dotted line shows the numerical solution of the variational lubrication model (VLM), equation (A 13). The lower panel is an expanded view of the region marked by the box in the upper panel. The solutions at $M=10.5$ (marked by circles on the vertical dotted line) are shown in figure 17.

Figure 16

Figure 17.Film profiles $h(\unicode[STIX]{x1D703})$ obtained from numerical solution of the Stokes equations (solid line), the standard lubrication model (dashed line) and the variational lubrication model (dashed line) for the rimming-flow problem studied by Benilov et al. (2008) for $\unicode[STIX]{x1D6FC}=0.1$, $\unicode[STIX]{x1D716}=0.001$ and $M=10.5$.

Figure 17

Figure 18.Example of a rimming flow with a shock-like region as obtained from the numerical solution of the Stokes equations for $\unicode[STIX]{x1D706}=0.1$, $\unicode[STIX]{x1D6FA}_{\unicode[STIX]{x1D706}}=1$ and $Bo_{\unicode[STIX]{x1D706}}=7800$. The panel (b) is an expanded view of the shock-like region marked by the box in the panel (a).