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Granular surface flow on an asymmetric conical heap

Published online by Cambridge University Press:  18 February 2019

Sandip Mandal
Affiliation:
Department of Chemical Engineering, Indian Institute of Technology Bombay, Mumbai 400076, India
D. V. Khakhar*
Affiliation:
Department of Chemical Engineering, Indian Institute of Technology Bombay, Mumbai 400076, India
*
†Email address for correspondence: khakhar@iitb.ac.in

Abstract

We carry out an experimental study of the granular surface flow of nearly monodisperse glass beads on a conical heap formed on a rough circular disc by a narrow stream of the particles from a hopper, with the pouring point displaced from the centre of the disc. During the growth phase, an axisymmetric heap is formed, which grows either by periodic avalanches or by non-periodic avalanches that occur randomly over the azimuthal location of the heap, depending on the operating conditions and system properties. The dynamics of heap growth is characterized by the variation of the heap height, angle of repose and the angular velocity of the periodic avalanche with time, for different mass flow rates from the hopper. When the base of the heap reaches the edge of the disc closest to the pouring point, the heap stops growing and a steady surface flow of particles is developed on the heap surface, with particles flowing over the edge of the disc into a collection tray. The geometry is a unique example of a granular flow on an erodible bed without any bounding side walls. The corresponding steady state geometry of the asymmetric heap is characterized by means of surface contours and angles of repose. The streamwise and transverse surface velocities are measured using high-speed video photography and image analysis for different mass flow rates. The flowing layer thickness is measured by immersing a coated needle in the flow at different positions on the mid-line of the flow. The surface angle of the flowing layer is found to be significantly smaller than the angle of repose and to be independent of the mass flow rate. The velocity profiles at different streamwise positions for different mass flow rates are found to be geometrically similar and are well described by Gaussian functions. The flowing layer thickness is calculated from a model using the measured surface velocities. The predicted values match the measured values quite well.

Information

Type
JFM Papers
Copyright
© 2019 Cambridge University Press 
Figure 0

Figure 1.A schematic representation of the steady surface flow on a part of the surface of an asymmetric heap. The coordinate system is shown along with the direction of gravity ($\boldsymbol{g}$). The disc diameters are shown as dashed lines. The pouring point (demarcated by a black circle) is adjusted at some distance from the disc centre, to yield a surface flow in the $x$ direction.

Figure 1

Figure 2.A schematic representation of the experimental set-up with different parts labelled.

Figure 2

Figure 3.A coated needle with soot on its surface (a) before and (b) after insertion into the flowing layer. (c) A magnified view of the coated region in (b). Thresholding of the image is done to highlight the coated region.

Figure 3

Figure 4.Typical contour images of an asymmetric heap (a) during and (b) after the surface flow of 1.3 mm beads at the mass flow rate of $14.7~\text{g}~\text{s}^{-1}$ for off-centred pouring, captured from above. The flow occurs in the $x$ direction in the marked region of variable width $2w$ in (a).

Figure 4

Figure 5.Different stages of an axisymmetric heap (front view) formed by pouring glass beads of 1.3 mm on the circular disc at the off-centre position at the mass flow rate of $14.7~\text{g}~\text{s}^{-1}$. The images are at different times (a) $t=10$ s, (b) $t=20$ s, (c) $t=30$ s and (d) $t=40$ s, the end. The angle of repose, denoted by $\unicode[STIX]{x1D6FD}$, is shown in (b). The dashed line in (b) shows the tilt at the apex.

Figure 5

Figure 6.A schematic representation of the periodic avalanche (shown in dark yellow shade) in (a–c). Time increases from (a) to (c). A spiral stream of particles (shown in dark yellow shade), as observed by Altshuler et al. (2003), rotates in the direction of arrow in (d).

Figure 6

Figure 7.Variation of the (a–c) heap height ($h$) and (d–f) angle of repose ($\unicode[STIX]{x1D6FD}$) with time ($t$) for different mass flow rates in different cases. (a,d) Periodic mode for the pouring of 0.7 mm beads at the disc centre; (b,e) random mode for the pouring of 0.7 mm beads at the disc centre; (c,f) random mode for the off-centred pouring of 1.3 mm beads. Dashed lines are predictions of (3.1) in (a,b) and (3.2) in (c).

Figure 7

Figure 8.Variation of the angular velocity ($\unicode[STIX]{x1D714}$) of the periodic avalanche of particles of $d=0.7~\text{mm}$ with time ($t$) for the pouring at the disc centre at different mass flow rates.

Figure 8

Figure 9.Side view of the asymmetric heap with the surface flow of 1.3 mm beads atop for the mass flow rate of $14.7~\text{g}~\text{s}^{-1}$. The surface flow occurs in the $x$ direction. The angles in the flow direction are denoted by $\unicode[STIX]{x1D6FD}_{m1}$, $\unicode[STIX]{x1D6FD}_{m2}$ and $\unicode[STIX]{x1D6FD}_{m3}$ and that in the opposite direction is denoted by $\unicode[STIX]{x1D6FD}$.

Figure 9

Table 1.The static and dynamic angles of repose for different mass flow rates.

Figure 10

Figure 10.The same contour curves within the marked area as in figure 4 after averaging for different mass flow rates (a) during and (b) after surface flow. The dashed lines are fitted arcs to the data.

Figure 11

Figure 11.Variation of the streamwise surface velocity ($v_{x}$) at the mid-line of the free heap surface ($y=0$) with the streamwise distance ($x$) from the apex for different mass flow rates. The thin dashed lines indicate the streamwise positions at which the velocity profiles in figures 12 and 14 are plotted. The thick dashed line demarcates the region where the angle increases from $\unicode[STIX]{x1D6FD}_{m2}$ to $\unicode[STIX]{x1D6FD}_{m3}$.

Figure 12

Figure 12.The streamwise ($v_{x}$) (symbols, a–c) and transverse ($v_{y}$) (symbols, d–f) surface velocities as functions of the transverse distance ($y$) from the mid-line of the free heap surface for different mass flow rates at different streamwise positions: (a,d) $x=19.0~\text{mm}$, (b,e) $x=43.0~\text{mm}$ and (c,f) $x=67.0~\text{mm}$. The dashed lines are fits of the functions as stated in the text.

Figure 13

Figure 13.Variation of half-width ($w$) of the flow region with the streamwise distance ($x$) from the apex for different mass flow rates. The dashed lines are the same as in figure 11.

Figure 14

Table 2.The measured values of the surface velocities and half-width of the flow region and the fitted constants for the velocity profiles for different mass flow rates.

Figure 15

Figure 14.The scaled streamwise surface velocities ($v_{x}/v_{x}^{max}$) as functions the scaled transverse distance ($y/w$) for different mass flow rates at $x=43.0~\text{mm}$. The lines show the data in the study of Jop et al. (2005) for different cases.

Figure 16

Figure 15.Variation of the normalized layer thickness ($\unicode[STIX]{x1D6FF}/d(y=0)$) at the mid-line with the streamwise distance ($x$) from the apex in different cases. Open symbols: theoretical values; filled symbols: experimentally measured values. The dashed lines are the same as in figure 11.

Figure 17

Figure 16.Variation of the shear rate ($\dot{\unicode[STIX]{x1D6FE}}$) with the streamwise distance ($x$) from the apex for different mass flow rates. The dashed lines are the same as in figure 11.

Figure 18

Table 3.The measured values of the equilibrium neutral angle ($\unicode[STIX]{x1D6FD}_{n}$) taking into account the decreasing layer thickness, for different mass flow rates (${\dot{m}}$).

Figure 19

Figure 17.(a) A typical image showing the bright spots on the glass beads. (b) The image after the detection of clusters.