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Computationally generated constitutive models for particle phase rheology in gas-fluidized suspensions

Published online by Cambridge University Press:  04 December 2018

Yile Gu*
Affiliation:
Department of Chemical and Biological Engineering, Princeton University, Princeton, NJ 08540, USA
Ali Ozel
Affiliation:
Department of Chemical and Biological Engineering, Princeton University, Princeton, NJ 08540, USA School of Engineering and Physical Sciences, Heriot-Watt University, Edinburgh EH14 4AS, UK
Jari Kolehmainen
Affiliation:
Department of Chemical and Biological Engineering, Princeton University, Princeton, NJ 08540, USA
Sankaran Sundaresan
Affiliation:
Department of Chemical and Biological Engineering, Princeton University, Princeton, NJ 08540, USA
*
†Email address for correspondence: yi.yile.gu@gmail.com

Abstract

Developing constitutive models for particle phase rheology in gas-fluidized suspensions through rigorous statistical mechanical methods is very difficult when complex inter-particle forces are present. In the present study, we pursue a computational approach based on results obtained through Eulerian–Lagrangian simulations of the fluidized state. Simulations were performed in a periodic domain for non-cohesive and mildly cohesive (Geldart Group A) particles. Based on the simulation results, we propose modified closures for pressure, bulk viscosity, shear viscosity and the rate of dissipation of pseudo-thermal energy. For non-cohesive particles, results in the high granular temperature $T$ regime agree well with constitutive expressions afforded by the kinetic theory of granular materials, demonstrating the validity of the methodology. The simulations reveal a low $T$ regime, where the inter-particle collision time is determined by gravitational fall between collisions. Inter-particle cohesion has little effect in the high $T$ regime, but changes the behaviour appreciably in the low $T$ regime. At a given $T$, a cohesive particle system manifests a lower pressure at low particle volume fractions when compared to non-cohesive systems; at higher volume fractions, the cohesive assemblies attain higher coordination numbers than the non-cohesive systems, and experience greater pressures. Cohesive systems exhibit yield stress, which is weakened by particle agitation, as characterized by $T$. All these effects are captured through simple modifications to the kinetic theory of granular materials for non-cohesive materials.

Information

Type
JFM Papers
Copyright
© 2018 Cambridge University Press 
Figure 0

Table 1. Computational domain and simulation parameters.

Figure 1

Figure 1. Snapshots of the particle volume fraction field in a periodic domain. Domain-averaged particle volume fraction $\langle \unicode[STIX]{x1D719}\rangle$ is (a) 0.1 and (b) 0.3. Simulation parameters are listed in table 1. Fluidization simulations of non-cohesive particles are performed with $Fr_{p}=65$. Figures are taken from Ozel et al. (2016).

Figure 2

Figure 2. Dimensionless trace of the stress tensor versus dimensionless rate of dilation for two combinations of local particle volume fraction ($\unicode[STIX]{x1D719}=0.315$ and $0.435$) and granular temperature. In both cases, $\text{tr}(\unicode[STIX]{x1D748})$ exhibits a linear relationship with $\unicode[STIX]{x1D735}\boldsymbol{\cdot }\boldsymbol{u}_{s}$ for both $\boldsymbol{u}_{s}<0$ and $\boldsymbol{u}_{s}>0$ segments, as indicated by the dashed lines. Data from fluidization simulations of non-cohesive particles; $Fr_{p}=799$; $\langle \unicode[STIX]{x1D719}\rangle =0.1$.

Figure 3

Figure 3. (a) Dimensionless pressure versus dimensionless granular temperature for various local particle volume fractions ($\unicode[STIX]{x1D719}=0.105,0.195,0.315,0.405,0.465$). In all cases, $p$ scales with $T$ as indicated by the dashed line with slope of $1$. Data from fluidization simulations of non-cohesive particles; $Fr_{p}=65$; $\langle \unicode[STIX]{x1D719}\rangle =0.1$. (b) Pressure scaled by granular temperature versus local particle volume fraction for various Froude numbers and domain-averaged particle volume fractions. Dashed line: equation (3.5).

Figure 4

Figure 4. Snapshots of (a) granular temperature, (b) dilation/compression $\unicode[STIX]{x1D735}\boldsymbol{\cdot }\boldsymbol{u}_{\boldsymbol{s}}$, (c) vertical solid velocity with local solid volume fraction iso-contours ($\unicode[STIX]{x1D719}=0.3$). $Fr_{p}=75$. Domain-averaged volume fraction $\langle \unicode[STIX]{x1D719}\rangle =0.1$.

Figure 5

Figure 5. (a) Dimensionless bulk viscosity versus dimensionless granular temperature for two local particle volume fractions ($\unicode[STIX]{x1D719}=0.315$ and $0.435$). Filled (unfilled) symbols are for compaction (dilation). In all cases, $\unicode[STIX]{x1D707}_{b}$ scales with $\sqrt{T}$ as indicated by the dashed line with slope of $1/2$. Data from fluidization simulations of non-cohesive particles; $Fr_{p}=799$; $\langle \unicode[STIX]{x1D719}\rangle =0.1$. (b) Bulk viscosity scaled by granular temperature versus local particle volume fraction for different Froude numbers and domain-averaged particle volume fractions. Solid line: equation (3.8) with $\unicode[STIX]{x1D6FC}_{\unicode[STIX]{x1D707}_{b}}=1.5$. Dashed line: same equation with $\unicode[STIX]{x1D6FC}_{\unicode[STIX]{x1D707}_{b}}=1$.

Figure 6

Figure 6. Dimensionless shear viscosity versus dimensionless granular temperature for various dimensionless slip velocities and $\unicode[STIX]{x1D719}=0.465$. Two regimes are identified. $\unicode[STIX]{x1D707}_{s}$ scales with $T$ in the low $T$ regime and with $T^{1/2}$ in the high $T$ regime, as indicated by the two dashed lines with slopes of $1$ (left) and $1/2$ (right). Data from fluidization simulations of non-cohesive particles; $Fr_{p}=286$; $\langle \unicode[STIX]{x1D719}\rangle =0.3$.

Figure 7

Figure 7. Scaled shear viscosity versus local particle volume fraction for different Froude numbers and domain-averaged particle volume fractions. (a) Data in the high $T$ regime where $\unicode[STIX]{x1D707}_{s}$ scales with $T^{1/2}$ are plotted. Dashed line: equation (3.10). Dotted line: the modified kinetic theory proposed by Chialvo & Sundaresan (2013). (b) Data in the low $T$ regime where $\unicode[STIX]{x1D707}_{s}$ scales with $T$ are plotted. Dashed line: equation (3.12).

Figure 8

Figure 8. Dimensionless production rate of PTE by shear versus dimensionless granular temperature for various dimensionless slip velocities and $\unicode[STIX]{x1D719}=0.465$. Two regimes are identified. $-\unicode[STIX]{x1D748}\boldsymbol{ : }\unicode[STIX]{x1D735}\boldsymbol{u}_{\boldsymbol{s}}$ scales with $T^{2}$ in the low $T$ regime and with $T^{3/2}$ in the high $T$ regime, as indicated by the two dashed lines with slope of $2$ (left) and $3/2$ (right). Data from fluidization simulations of non-cohesive particles; $Fr_{p}=286$; $\langle \unicode[STIX]{x1D719}\rangle =0.3$.

Figure 9

Figure 9. Rescaled rate of production of PTE by shear scaled versus local particle volume fraction for different Froude numbers and domain-averaged particle volume fractions. (a) Data in the high $T$ regime where $-\unicode[STIX]{x1D748}\boldsymbol{ : }\unicode[STIX]{x1D735}\boldsymbol{u}_{\boldsymbol{s}}$ scales with $T^{3/2}$ are plotted. Dashed line: equation (3.15). (b) Data in the low $T$ regime where $-\unicode[STIX]{x1D748}\boldsymbol{ : }\unicode[STIX]{x1D735}\boldsymbol{u}_{\boldsymbol{s}}$ scales with $T^{2}$ are plotted. Dashed line: equation (3.22).

Figure 10

Figure 10. Rescaled $J_{0}$ (a) or rescaled $J_{u}$ (b) is plotted against solid volume fraction for different granular temperatures and different Froude numbers. To obtain these values, we calculate the intercept (to obtain $J_{0}$) and slope (to obtain $J_{u}$) of $(-\unicode[STIX]{x1D70E}_{s}\boldsymbol{ : }\unicode[STIX]{x1D735}u_{s})$ versus $(\unicode[STIX]{x1D735}\boldsymbol{\cdot }u_{s})$. In (a), the dashed line is from equation (3.15). In (b), the dashed line is from equation (3.19), where $\unicode[STIX]{x1D6FC}_{J_{u}}=3.5$. Data from fluidization simulations of non-cohesive particles; $Fr_{p}=65$; $\langle \unicode[STIX]{x1D719}\rangle =0.3$.

Figure 11

Table 2. Computationally generated kinetic-theory-based models for non-cohesive and cohesive particles proposed in the present study.

Figure 12

Figure 11. Snapshots of solid volume fraction for (a) non-cohesive, (b) high cohesive cases and (c) local granular temperature for high cohesive case. $Fr_{p}=75$. Domain-averaged volume fraction $\langle \unicode[STIX]{x1D719}\rangle =0.3$.

Figure 13

Figure 12. Dimensionless pressure versus dimensionless granular temperature for various particle volume fractions. Data from fluidization simulations of cohesive particles; $Bo^{\ast }=960$ in (a) and $Bo^{\ast }=96$ in (b); $Fr_{p}=65$; $\langle \unicode[STIX]{x1D719}\rangle =0.3$.

Figure 14

Figure 13. Average coordination number versus dimensionless granular temperature for various particle volume fractions. Data from fluidization simulations of cohesive particles; $Bo^{\ast }=960$; $Fr_{p}=65$; $\langle \unicode[STIX]{x1D719}\rangle =0.3$.

Figure 15

Figure 14. Scaled pressure contributed from cohesion versus local particle volume fraction. Solid line: equation (3.26). Data from fluidization simulations of cohesive particles; $Fr_{p}=65$; $\langle \unicode[STIX]{x1D719}\rangle =0.3$. Dashed line: equation (3.27).

Figure 16

Figure 15. Dimensionless shear stress versus dimensionless granular temperature for various particle volume fractions. Data from fluidization simulations of both (a) non-cohesive particles and (b,c) cohesive particles; $Bo^{\ast }=960$ in (b) and $Bo^{\ast }=96$ in (c); $Fr_{p}=65$; $\langle \unicode[STIX]{x1D719}\rangle =0.3$.

Figure 17

Figure 16. The variation of scaled excess shear stress with local particle volume fraction at different scaled granular temperatures. Data from fluidization simulations of cohesive particles; $Bo^{\ast }=960$; $Fr_{p}=65$; $\langle \unicode[STIX]{x1D719}\rangle =0.3$. Data from (a) are rescaled in (b) through $x/W(x)$, where $x=\unicode[STIX]{x1D6FC}_{W}(\unicode[STIX]{x1D70C}_{s}T/\unicode[STIX]{x1D70F}_{y})$. Solid line in (b): equation (3.31).

Figure 18

Figure 17. Dimensionless rate of production of PTE by shear versus dimensionless granular temperature for various particle volume fractions. Data from fluidization simulations of cohesive particles; rate of production of PTE is triple binned by particle volume fraction, granular temperature and rate of dilation. The data are then processed by conditioning on the rate of dilation being zero, and plotted here for; $Bo^{\ast }=960$; $Fr_{p}=65$; $\langle \unicode[STIX]{x1D719}\rangle =0.3$. Solid lines: equations (3.24) (3.21) (3.34).

Figure 19

Figure 18. Normal stress components scaled by the trace of the stress versus particle volume fraction. The results are based on data from fluidization simulations of non-cohesive particles with $Fr_{p}=65$ performed for different domain-averaged particle volume fractions.

Figure 20

Figure 19. (a) Pressure scaled by granular temperature versus local particle volume fraction and (b) shear viscosity versus granular temperature for the Wen & Yu (1966) and Beetstra et al. (2007) drag laws. In the legend, W–Y and B denote Wen & Yu and Beetstra drag laws, respectively. Particle diameters $d_{p}$ are $75~\unicode[STIX]{x03BC}\text{m}$ and $145~\unicode[STIX]{x03BC}\text{m}$ for Wen & Yu and Beetstra et al. cases, respectively. Domain-averaged solid volume fraction $\langle \unicode[STIX]{x1D719}\rangle =0.1$.

Figure 21

Figure 20. Pressure scaled by granular temperature versus particle volume fraction for various mapping mesh sizes. $Fr_{p}=65$; $\langle \unicode[STIX]{x1D719}\rangle =0.1$.

Figure 22

Figure 21. Collection of statistics for a given local granular temperature and local particle volume fraction, based on data from a single snapshot. Non-cohesive particles with $Fr_{p}=65$ and $\langle \unicode[STIX]{x1D719}\rangle =0.3$.