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Operation and modelling of a solid-state switched coaxial plasma gun

Published online by Cambridge University Press:  29 September 2026

David Lawrence Chesny*
Affiliation:
Equilibria Power, Palm Bay, FL 32909, USA SpaceWave, LLC, Satellite Beach, FL 32937, USA
Mark Bedford Moffett
Affiliation:
Equilibria Power, Palm Bay, FL 32909, USA SpaceWave, LLC, Satellite Beach, FL 32937, USA
Kaleb William Hatfield
Affiliation:
Department of Aerospace, Physics and Space Sciences, Florida Institute of Technology, Melbourne, FL 32901, USA
Jason Cassibry
Affiliation:
Department of Mechanical and Aerospace Engineering, University of Alabama in Huntsville, Huntsville, AL 35899, USA
Kunning Gabe Xu
Affiliation:
Department of Mechanical and Aerospace Engineering, University of Alabama in Huntsville, Huntsville, AL 35899, USA
Kirk Boehm
Affiliation:
Department of Mechanical and Aerospace Engineering, University of Alabama in Huntsville, Huntsville, AL 35899, USA
Neil Laya
Affiliation:
Department of Mechanical and Aerospace Engineering, University of Alabama in Huntsville, Huntsville, AL 35899, USA
Rachel Reuben
Affiliation:
Department of Mechanical and Aerospace Engineering, University of Alabama in Huntsville, Huntsville, AL 35899, USA
*
Corresponding author: David Lawrence Chesny, david.l.chesny@gmail.com

Abstract

We describe the fabrication and operation of a gas puff-injected coaxial plasma gun (CPG) using high-power solid-state switching. Understanding the topological details of the plasma formation and sheath rundown phase are critical for in-space propulsion testing and applications to plasma jet magneto-inertial fusion, for which this CPG is designed. The construction of the CPG electrodes is detailed and used to define the boundary conditions (BCs) for two-dimensional axisymmetric resistive magnetohydrodynamics (MHD) modelling. To the authors’ knowledge, this study represents the first application of the open-source modelling framework of OpenMHD (e.g. Zenitani & Miyoshi 2011 Phys. Plasmas vol. 18, 022105) to an experimental system with physical BCs. Real-time diagnostics of the gas puff injection, plasma sheath ionisation and bulk plasma propagation were synchronised to and referenced against the digital gate signal provided to the custom solid-state switching array. The array is configured to enable reliable and repeatable CPG discharges at 4 kV and 7.7 kA with global shutter camera images taken at digital delay increments throughout the plasma evolution. By tuning the initial conditions (ICs) of OpenMHD modelling, the initial density, velocity and magnetic field profiles, the imaged dynamics could be replicated to a significant degree. While the operation of the CPG deviates from the classic one-dimensional snowplough model, quantifying the multi-dimensional role of blow-by during the rundown phase was the primary result of the resistive MHD modelling. Understanding the plasma profiles through the definition of the ICs will be useful for informing the future placement of diagnostics and enforcing the interaction of the bulk plasma properties with an external magnetic field.

Information

Type
Research Article
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (https://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution and reproduction, provided the original article is properly cited.
Copyright
© The Author(s), 2026. Published by Cambridge University Press
Figure 0

Figure 1. Cylindrically symmetric geometry of the CPG electrodes, to scale. The 0.32 cm wide gas puff injection is located on the left side and points to the right. Pressure sensors are located along the gas puff inlet line 18 in. to the left and along the vacuum line 12 in. to the right. Grey colour denotes copper electrodes, black is ceramic insulator and red shows the plasma discharge location. The cylindrical axis of symmetry is the lower horizontal boundary. This geometry is used in resistive MHD modelling (§ 4).

Figure 1

Figure 2. Gas puff pressure sensors with optimised CPG trigger timing. All signals are normalised to demonstrate relative timings. The rise time of a 40 ms gas puff (green line) reaches the other end of the chamber tube after ≈2ms${\approx}2\,{\rm ms}$ (blue curve, smoothed response). The CPG 5 V gate signal (red line, 100 ms duration) is empirically timed to initiate plasma breakdown close to the rise of the gas puff peak.

Figure 2

Figure 3. Figure 3 long description.The CPG pulsed power circuit. Both the gas puff and main CPG pulse are fully solid-state switched.

Figure 3

Figure 4. Long-duration DSLR camera image of a gas puffed 4 kV, 7.8 kA CPG discharge. The camera specifications are 1.6 s exposure time, f/5.6, ISO 200 and taken with four layers of 0.6 neutral density (ND) film over the lens to lower the peak brightness by a factor of 1/251.

Figure 4

Figure 5. Global shutter camera frames (left to right, top to bottom) of eight separate 4 kV, 7.74 kA CPG shots, each with a 17.5 μ$\unicode{x03BC}$s digital delay from the previous shot. The camera lens is covered by three layers of 0.6 (ND film to lower the peak brightness by a factor of 1/63.

Figure 5

Figure 6. Figure 6 long description.Rogowski coil data from one of the eight identical 4 kV CPG shots. The initial black line at t=0$t=0$ is the 5 V switch gate signal. The red solid line is the raw Rogowski coil voltage response. The blue solid line is the integrated and calibrated Rogowski coil current that peaks at ≈7.74${\approx}7.74$ kA. The black dotted line overlaying the converted Rogowski coil data is the switch di/dt${\rm d}i/{\rm d}t$ that peaks at 339 A/μ$\unicode{x03BC}$s. The vertical green dotted lines are the camera trigger timings, with errors (green shaded). The grey shaded regions are the 8.7 μ$\unicode{x03BC}$s time windows of the open camera shutter.

Figure 6

Table 1. The velocity v$v$, magnetic field B$B$, density ρ$\rho$ and pressure P$P$ BCs and definitions implemented for physical electrodes and walls in OpenMHD. The horizontal x$x$-direction (axisymmetric z$z$) uses index i$i$, and the vertical y$y$-direction (axisymmetric r$r$) uses index j$j$. The iterative index n$n$ is included to define the parametric geometry of the circular nose cone shape. Note that Cartesian coordinates (x,y$x, y$) in OpenMHD correspond to (r,z$r, z$) in the axisymmetric CPG geometry.Table 1 long description.

Figure 7

Figure 7. Electrode BCs of the CPG geometry shown in figure 1. Ghost cell BCs are implemented on top, bottom, right and nose cone edges, with constant values within. The wall boundaries each allow plasma to pass through. Plasma BCs, including initial velocity, are defined at the t=0$t=0$ time step only.

Figure 8

Figure 8. First half of CPG imaging and OpenMHD results for times t′=0$t^{\prime }=0$ to t′=1.8$t^{\prime }=1.8$ presented in landscape format. (Left column) Red–blue numerical scaling of the raw global shutter imaging shown in figure 5 (left). These images are a 3-D morphology projected onto a 2-D plane. (Middle column) Axisymmetric OpenMHD profiles of density and azimuthal magnetic field Bθ$B_{\theta }$ (colour bars, respectively), which are identical in topologies and which act as cross-sectional analogues of imaging. (Right column) OpenMHD pressure profiles at even time increments of Δt′=0.6$\Delta t^{\prime } = 0.6$.

Figure 9

Figure 9. Figure 9 long description.Second half of CPG imaging and OpenMHD results for times t′=2.4$t^{\prime }=2.4$ to t′=4.2$t^{\prime }=4.2$ presented in landscape format. (Left column) Red–blue numerical scaling of the raw global shutter imaging shown in figure 5 (left). These images are a 3-D morphology projected onto a 2-D plane. (Middle column) Axisymmetric OpenMHD profiles of density and azimuthal magnetic field Bθ$B_{\theta }$ (colorbars, respectively), which are identical in topologies and which act as cross-sectional analogues of imaging. (Right column) OpenMHD pressure profiles at even time increments of Δt′=0.6$\Delta t^{\prime } = 0.6$.

Figure 10

Figure 10. One-dimensional snowplough modelling of the CPG discharge current I(t)$I(t)$. (a) CPG sheath position zsp$z_{sp}$ (red solid) overlaid by the camera data imaging peaks (blue circles), OpenMHD density peaks (cyan squares) and their polynomial fits (black dotted and magenta dash dotted, respectively). (b) The CPG sheath velocity vsp$v_{sp}$ (green solid) overlaid by the numerical gradient (dzfit/dt${\rm d}z_{\textit{fit}}/{\rm d}t$) of both the data (blue diamonds) and OpenMHD (cyan squares) polynomial fits.