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IoT-enabled product development method to support rapid manufacturing using a nature-inspired algorithm

Published online by Cambridge University Press:  12 August 2022

Yu Chen*
Affiliation:
School of Management, Harbin Institute of Technology, Harbin, Heilongjiang, China
Shengbin Hao
Affiliation:
School of Management, Harbin Institute of Technology, Harbin, Heilongjiang, China
Habibeh Nazif
Affiliation:
Department of Mathematics, Payame Noor University (PNU), P.O. Box, 19395-4697 Tehran, Iran
*
Author for correspondence: Yu Chen, E-mail: chenyuhit@hit.edu.cn
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Abstract

Investigations illustrate that the Internet of Things (IoT) can save costs, increase efficiency, improve quality, and provide data-driven preventative maintenance services. Intelligent sensors, dependable connectivity, and complete integration are essential for gathering real-time information. IoT develops home appliances for improved customer satisfaction, personalization, and enhanced big data analytics as a crucial Industry 4.0 enabler. Because the product design process is an important part of controlling manufacturing, there are constant attempts to improve and minimize product design time. Utilizing a hybrid algorithm, this research provides a novel method to schedule design products in production management systems to optimize energy usage and design time (combined particle optimization algorithm and shuffled frog leaping algorithm). The issue with particle optimization algorithms is that they might become stuck in local optimization and take a long time to converge to global optimization. The strength of the combined frog leaping algorithm local searching has been exploited to solve these difficulties. The MATLAB programming tool is used to simulate the suggested technique. The simulation findings were examined from three perspectives: energy usage, manufacturing time, and product design time. According to the findings, the recommended strategy performed better in minimizing energy use and product design time. These findings also suggest that the proposed strategy has a higher degree of convergence when discovering optimal solutions.

Information

Type
Research Article
Copyright
© The Author(s), 2022. Published by Cambridge University Press in association with the Australian and New Zealand Academy of Management
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Table 1. Overview of the methods studied

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Figure 1. A conceptual IoT-enabled SPS framework (Aheleroff et al., 2020).

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Table 2. Important parameters of PSO algorithm

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Figure 2. Flowchart of PSO algorithm.

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Table 3. Important parameters of the SFL algorithm

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Figure 3. Flowchart of SFL algorithm.

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Figure 4. Flowchart of hybrid PSO algorithm and SFL algorithm.

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Table 4. Important parameters used

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Table 5. Description of design tasks and their details

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Table 6. Task priority and latency relationships

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Figure 5. Convergence diagram for 100 iterations.

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Figure 6. Stability diagram for 50–500 tasks.

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Figure 7. Comparing design time of the suggested strategy to other algorithms with different number of nodes.

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Figure 8. Comparing the design time of the suggested strategy to other algorithms with different number of tasks.

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Figure 9. Comparing Makespan of the suggested strategy to other algorithms with different number of nodes.

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Figure 10. Comparing Makespan of the suggested strategy to other algorithms with different number of tasks.

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Figure 11. Comparing the energy consumption of the suggested strategy to other algorithms with different number of nodes.

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Figure 12. Comparing energy consumption of the suggested strategy to other algorithms with different number of tasks.