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Muscle fatigue and recovery aware control with a hybrid exoskeleton – A preliminary study in spinal cord injury

Published online by Cambridge University Press:  16 September 2026

Krysten Faith Lambeth
Affiliation:
Lampe Joint Department of Biomedical Engineering, North Carolina State University at Raleigh, USA and The University of North Carolina at Chapel Hill , USA
Ashwin Iyer
Affiliation:
Delsys Inc , USA
Christine Alexis Cleveland
Affiliation:
Department of Physical Medicine and Rehabilitation, The University of North Carolina at Chapel Hill , USA
Michael Lewek
Affiliation:
Department of Health Sciences, The University of North Carolina at Chapel Hill , USA
Nitin Sharma*
Affiliation:
Lampe Joint Department of Biomedical Engineering, North Carolina State University at Raleigh, USA and The University of North Carolina at Chapel Hill , USA
*
Corresponding author: Nitin Sharma; Email: nsharm23@ncsu.edu

Abstract

The advantages of functional electrical stimulation (FES) and powered exoskeletons can be merged into a hybrid gait therapy system for people with mobility impairments. We introduce a new control paradigm that alternates between pure exoskeleton-assisted walking and combined FES- and exoskeleton-assisted walking based on muscle state. The main innovation is enabling physiologically informed muscle awareness through ultrasound imaging-derived muscle fatigue state measurements. In experiments with participants with and without spinal cord injury, the switching controller alternates between pure exoskeleton assistance and hybrid assistance based on the estimated muscle state. Furthermore, in a separate set of experiments, we evaluate ultrasound-derived fatigue estimates, kinematics, and control effort during walking with hybrid, FES-only, and exoskeleton-only control. In both groups, hybrid control achieved significantly a lower knee angle root-mean-square error than FES-only control, and it used significantly less exoskeleton motor torque than exoskeleton-only control for the group with no disabilities. In both groups, differences in ultrasound-derived muscle fatigue between control cases were not statistically significant, highlighting the complexity of fatigue modulation during walking.

Information

Type
Research Article
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (http://creativecommons.org/licenses/by/4.0), which permits unrestricted re-use, distribution and reproduction, provided the original article is properly cited.
Copyright
© The Author(s), 2026. Published by Cambridge University Press
Figure 0

Figure 1. High-level diagram of the switching control scheme. (a) The exoskeleton used in the experiments. (b) The switching control scheme. The controller alternates between hybrid (Mode H) and exoskeleton-only (Mode E) control based on real-time US-derived MEI values. There is no FES-only mode in the switching controller.

Figure 1

Figure 2. Exoskeleton setup. Close-up view of the left leg depicting the hip and knee motors, quadriceps FES electrodes, and linear US probe.

Figure 2

Figure 3. The top row depicts the hamstrings and quadriceps control inputs from (2.7) (usf$ {u}_s^f $ and use$ {u}_s^e $, respectively) over one gait cycle of FES-only control. The middle row shows how these inputs are mapped to hamstrings current IH$ {I}_H $ and quadriceps current IQ$ {I}_Q $. The bottom row shows the actual and desired knee angles during the gait cycle as well as the knee tracking error, defined as qd−q$ {q}_d-q $.Figure 3. long description.

Figure 3

Figure 4. (a) The finite state machine governing both treadmill and overground walking. DSP = double support phase. st=$ st= $ state time, or the time since the last state change. (b) Desired trajectories with gait phase.Figure 4. long description.

Figure 4

Table 1. Participant demographicsTable 1. long description.

Figure 5

Figure 5. Exoskeleton-assisted walking frames. A participant completes a step with exoskeleton assistance. (a) The participant starts in double support (left foot forward), (b) initiates right toe off, (c) enters the right swing phase, and (d) ends in double support (right foot forward).Figure 5. long description.

Figure 6

Figure 6. Left: The quadriceps MEI estimate from the sampled-data observer and the purely model-based hamstrings MEI estimate. For the switching signal, ξ=1$ \xi =1 $ corresponds to Mode H and ξ=−1$ \xi =-1 $ to Mode E. The red circles highlight when the model is updated with a US-derived MEI estimate. Right: The values of the US-derived quadriceps MEI estimates. The sampled-data observer is updated with the US-derived estimate when a UDP packet is received from the US platform. (a) Plots for a subject with SCI. (b) Plots for a subject with no disabilities.Figure 6. long description.

Figure 7

Figure 7. (a) Mean ± SD of percentage change in RMS FES amplitude with the hybrid controller relative to the FES-only controller. (b) Mean ± SD of percentage change in RMS motor torque with the hybrid controller relative to the exoskeleton-only controller. (c) Average hip angle trajectories and (d) average knee angle trajectories for participant A1 across all three control cases performed on Day 1. (e) Mean change in peak strain for all control cases across both participant groups. (f) Percent change in knee joint angle RMSE with the hybrid controller relative to the FES-only controller. (g) Percent change in knee joint angle RMSE with the hybrid controller relative to the exoskeleton-only controller.Figure 7. long description.

Figure 8

Table A1. Participant quadriceps muscle parametersTable A1. long description.

Figure 9

Figure A1. Graphical depiction of the variation in switching times, defined as the instant the switching criterion μ=μ¯$ \mu =\underline{\mu} $ or μ=μ¯$ \mu =\overline{\mu} $ is met, with variations in parameters. For each simulation, wf=0.13/s$ {w}_f=0.13/s $, wr=0.015/s$ {w}_r=0.015/s $, ς=0.065$ \varsigma =0.065 $, and τ=0.05s$ \tau =0.05s $, except where a given parameter was varied.Figure A1. long description.

Figure 10

Table A2. Trial ordersTable A2. long description.

Figure 11

Table A3. Participant walking durationTable A3. long description.

Figure 12

Table A4. Change in FES RMS with hybrid controlTable A4. long description.

Figure 13

Table A5. Integral of FES with FES and hybrid controlTable A5. long description.

Figure 14

Table A6. Change in motor torque RMS with hybrid controlTable A6. long description.

Figure 15

Table A7. Knee angle RMSEsTable A7. long description.

Figure 16

Table A8. Change in strain values before and after walkingTable A8. long description.

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