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A triple source model of pressure fluctuation analysis for a mixed-flow pump

Published online by Cambridge University Press:  30 March 2026

Bingfu Han
Affiliation:
State Key Laboratory of Hydroscience and Engineering, Department of Energy and Power Engineering, Tsinghua University , Beijing 100084, PR China
Lei Tan*
Affiliation:
State Key Laboratory of Hydroscience and Engineering, Department of Energy and Power Engineering, Tsinghua University , Beijing 100084, PR China
*
Corresponding author: Lei Tan, tanlei@mail.tsinghua.edu.cn

Abstract

This paper investigates the physical origins of pressure fluctuations on the stationary shroud wall of a mixed-flow pump. A novel ‘triple source model’ is developed and applied to experimental validated stress-blended eddy simulations. The model decomposes stationary-frame pressure fluctuations into three distinct rotating-frame components to disentangle complex tip leakage vortex (TLV) interactions: (i) kinematic ‘non-uniform fluctuation’ ($p_{\textit{NUF}}$) from the steady blade sweep, (ii) dynamic ‘flow synchronous fluctuation’ ($p_{\textit{FSF}}$) phase-locked to rotation, and (iii) ‘flow asynchronous fluctuation’ ($p_{\textit{FAF}}$) from all non-phase-locked phenomena. Analysis reveals that shroud unsteadiness is over 90 % dominated by the synchronous components along the TLV trajectory. Crucially, the model uncovers a counter-intuitive destructive interference mechanism between the kinematic sweep $p_{\textit{NUF}}$ and the dynamic response $p_{\textit{FSF}}$, with local cross-correlation coefficient –0.26, explaining how dynamic instabilities can dampen the steady pressure footprint. Source-term analysis of the pressure Poisson equation establishes a complete causal chain from specific velocity field interactions to pressure signatures: (i) the non-uniform fluctuation is kinematically driven by the mean momentum flux from blade loading, contributing 52.27 % to the local pressure asymmetry; (ii) the flow synchronous fluctuation is generated by periodic vortex–turbulence interaction, contributing 80.22 % of its total source; (iii) and the asynchronous broadband pressure is sourced from the canonical turbulent cascade, contributing 79.33 % of its total source. Spatial correlations confirm the TLV as the common physical nexus for all components. This work establishes a quantitative diagnostic framework that moves beyond qualitative vortex observation, providing a physical basis for the targeted mitigation of turbomachinery unsteadiness.

Information

Type
JFM Papers
Copyright
© The Author(s), 2026. Published by Cambridge University Press
Figure 0

Figure 1.Experimental set-up: (a) the test mixed-flow pump; (b) the closed-loop hydraulic test rig.

Figure 1

Figure 2.Arrangement of the eight high-frequency dynamic pressure sensors on the shroud wall, showing (a) the schematic model and (b) a photograph of the experimental set-up. The sensors are positioned at dimensionless axial locations $z^*=(z-z_l)/(z_t-z_l) = -2.38, -0.46, 0, 0.33, 0.67, 1, 1.54, 2.15$, corresponding to sensors 1–8, respectively. Sensor 3 aligns with the blade tip leading edge, and sensor 6 with the trailing edge. For installation purposes, sensors 3 and 5 are circumferentially offset by $10^{\circ }$.

Figure 2

Table 1.Grid independence study results for the mixed-flow pump at the design point.

Figure 3

Figure 3.Schematic of the computational domain and numerical fidelity verification. (a) Overall view of the computational domain with mesh details. (b) Distribution of $y^+$ on blade and hub surfaces. (c) Vortex structures visualised by $Q$-criterion ($Q_{{iso}}=10^6$), coloured by time-averaged relative velocity. (d) Distribution of the SBES shielding function $f_s$ on multiple planes, where $f_s=0$ (blue) denotes the LES region, and $f_s=1$ (red) denotes the RANS region.

Figure 4

Figure 4.Global performance characteristics of the mixed-flow pump. The head ($H$) and efficiency ($\eta$) are plotted against the flow rate ($Q$). Experimental measurements (lines) are compared with numerical predictions from the SBES model at seven operating points (stars).

Figure 5

Figure 5.Time-domain pressure fluctuations ($p'$) on the shroud wall at $0.8Q_d$. A comparison between experimental (EXP) and numerical (SBES) signals over two rotor revolutions ($T$) is shown for two axial locations: (a) monitoring point 4 ($(z-z_l)/(z_t-z_l) = 0.33$) and (b) monitoring point 5 ($(z-z_l)/(z_t-z_l) = 0.67$). Here, $p_{Mag}$ denotes the pressure magnitude, FFT stands for Fast Fourier Transform, and PSD stands for Power Spectral Density.

Figure 6

Figure 6.Time-domain decomposition of the pressure signal at monitoring point 5 ($0.8Q_{{d}}$). (a) Instantaneous signal and total Reynolds fluctuation. (b) Partitioning into synchronous and asynchronous ($p_{\textit{FAF}}$) components. (c) Further decomposition of the synchronous signal into kinematic ($p_{\textit{NUF}}$) and dynamic ($p_{\textit{FSF}}$) sources. (d) Complete triple source decomposition.

Figure 7

Figure 7.Frequency-domain analysis of the decomposed pressure components. (a) Separation of tonal peaks from the broadband floor. (b) Deconstruction of the synchronous spectrum, showing the dominance of kinematic $p_{\textit{NUF}}$ over dynamic $p_{\textit{FSF}}$.

Figure 8

Figure 8.Spatial distribution of the decomposed components in the stationary frame. (a) Total Reynolds fluctuation RMS. (b) Synchronous fluctuation RMS. (c) Asynchronous fluctuation RMS. (d) Synchronous energy fraction.

Figure 9

Figure 9.Visualisation of the destructive interference mechanism at point 5. The phase-averaged profiles within a single blade passage ($72^\circ$) show a local peak in the dynamic $p_{\textit{FSF}}$ aligning with the primary trough of the dominant kinematic $p_{\textit{NUF}}$, resulting in a partial cancellation and a reduced amplitude for the final synchronous signal. The shaded area represents the RMS of the asynchronous fluctuation.

Figure 10

Figure 10.Decomposition of the synchronous fluctuation in the stationary frame. (a) The RMS of the non-uniform fluctuation $p_{\textit{NUF}}$. (b) The RMS of the flow synchronous fluctuation, $p_{\textit{FSF}}$. (c) Energy fraction of the $p_{\textit{NUF}}$ component within the synchronous signal. (d) Spatial map of the cross-correlation coefficient $C_{\textit{NUF,FSF}}$ between $p_{\textit{NUF}}$ and $p_{\textit{FSF}}$. This map reveals the complex, spatially varying nature of their interference, with distinct zones of destructive (negative correlation, blue) and constructive (positive correlation, red) interplay.

Figure 11

Figure 11.Global analysis of the source terms for the time-averaged pressure field in the rotating frame, $\overline {P}_{\!R}$. (a–e) Spatial distribution of the source terms within the impeller passages: (a) total source $S_R = S_{\textit{MMF}} + S_{\textit{SRS}} + S_{\textit{ARS}} + S_{\textit{MC}} + S_C$; (b) mean momentum flux $S_{\textit{MMF}}$; (c) synchronous Reynolds stress $S_{\textit{SRS}}$; (d) asynchronous Reynolds stress $S_{\textit{ARS}}$; and (e) mean Coriolis effect $S_{\textit{MC}}$. The constant centrifugal term $S_C$ is not visualised. ( f) Fractional contribution of the volume-integrated absolute magnitude of each source term to the global total time-averaged pressure source, as defined by (4.5).

Figure 12

Figure 12.Differential source-term analysis for the azimuthal pressure difference on the representative plane at $z^*=0.67$. (a) Spatial distribution of the total source term $S_R$ on the plane, showing strong positive and negative regions associated with blade loading and tip leakage flow. (b–g) Contribution of each source component to the pressure difference. The fields shown are the differential source terms $D_i(\boldsymbol{x}_0) = S_i(\boldsymbol{x}_0)\, [ G_\infty (\boldsymbol{x}_h, \boldsymbol{x}_0) - G_\infty (\boldsymbol{x}_l, \boldsymbol{x}_0) ]$, which represent the spatially weighted contribution of the source at each point $\boldsymbol{x}_0$ to the total azimuthal pressure difference. The specific terms are: (b) total differential source $D_R$; (c) mean momentum flux $D_{\textit{MMF}}$; (d) synchronous Reynolds stresses $D_{\textit{SRS}}$; (e) asynchronous Reynolds stresses $D_{\textit{ARS}}$; ( f) mean Coriolis effect $D_{\textit{MC}}$; and (g) centrifugal effect $D_C$. (h) Fractional contribution of each source term to the total pressure difference, as defined by (4.6).

Figure 13

Figure 13.Decomposition of the mean momentum flux source term on multiple axial planes: (a) total $S_{\textit{MMF}}$; (b) kinetic energy source $S_{\textit{MMF-Ek}}$; (c) vortex interaction source $S_{\textit{MMF-Vor}}$. All plots use the same colour scale to highlight the massive spatial cancellation between the dynamic pressure force and the vortex centripetal force.

Figure 14

Figure 14.Global analysis of the source terms for the synchronous fluctuation pressure field $\tilde {p}_{\!R}$. (a–e) Spatial distributions: (a) total source $S_{\tilde {p}_{\!R}}$; (b) mean–synchronous interaction $S_{\textit{MSI}}$; (c) synchronous self-interaction $S_{\textit{SSI}}$; (d) synchronous modulation of Reynolds stress $S_{\textit{SMRS}}$; (e) synchronous Coriolis effect $S_{\textit{SC}}$. ( f) Fractional contributions based on (4.5). Error bars denote the temporal standard deviation.

Figure 15

Figure 15.Global analysis of the source terms for the asynchronous fluctuation pressure field $p_R'$. (a–e) Spatial distributions: (a) total source $S_{p_R'}$; (b) mean–asynchronous interaction $S_{\textit{MAI}}$; (c) synchronous–asynchronous interaction $S_{\textit{SAI}}$; (d) asynchronous self-interaction $S_{\textit{ASI}}$; (e) asynchronous Coriolis effect $S_{\textit{AC}}$. ( f) Time-averaged fractional contributions based on (4.5). Error bars denote the temporal standard deviation.

Figure 16

Table 2.Comparison of the contribution factors for $p_{\textit{NUF}}$, $p_{\textit{FSF}}$ and $p_{\textit{FAF}}$ across different operating conditions.

Figure 17

Figure 16.Spatial distribution of the NIP between source components: (a) NIP between $p_{\textit{NUF}}$ and $p_{\textit{FSF}}$ sources; (b) NIP between $p_{\textit{NUF}}$ and $p_{\textit{FAF}}$ sources. The scale identifies hotspots of physical coupling, highlighting the TLV as the common physical nexus for all components.