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Drag reduction of circular cylinders by porous coating on the leeward side

Published online by Cambridge University Press:  19 January 2017

Katharina Klausmann*
Affiliation:
Laboratory of Building- and Environmental Aerodynamics, Institute for Hydromechanics, Karlsruhe Institute of Technology, Kaiserstrasse 12, 76131 Karlsruhe, Germany
Bodo Ruck
Affiliation:
Laboratory of Building- and Environmental Aerodynamics, Institute for Hydromechanics, Karlsruhe Institute of Technology, Kaiserstrasse 12, 76131 Karlsruhe, Germany
*
†Email address for correspondence: katharina.klausmann@kit.edu

Abstract

The present paper describes the effect of drag reduction of circular cylinders due to a porous coating on their leeward sides. To investigate the coating effect, experiments were conducted in a wind tunnel of Goettingen type. Systematic drag measurements were carried out for different cylinder configurations and flow velocities. The drag measurements were complemented by pressure and particle image velocimetry (PIV) flow field measurements around selected cylinders. The Reynolds numbers were varied in the subcritical range of $3\times 10^{4}<Re<1.4\times 10^{5}$ . The results show that a thin porous layer on the leeward side, either incorporated in the cylinder shape or applied on the cylinder surface, leads to an increase of base pressure on the leeward side of the cylinder. It causes a reduction of drag and dampens oscillation amplitudes when compared to a cylinder without coating. Results obtained for different configurations with varying key parameters (coating angles, layer thicknesses and pore sizes of the porous material) clearly indicate the drag-reducing and amplitude-damping potential of leeward coating. The amount of drag reduction and amplitude damping depends on the combination of key parameters. It was demonstrated that the lowered drag coefficients $c_{d}$ were almost constant in the tested range of Reynolds numbers. A maximum reduction of drag of 13.2 % was measured. In addition, the results revealed a strong reduction of the pressure fluctuations around cylinders with a leeward coating due to the shift of the vortex region further downstream.

Information

Type
Papers
Copyright
© 2017 Cambridge University Press 
Figure 0

Figure 1.Horizontal velocity profile $3D_{cyl}$ upstream of cylinder position, measured by LDA without test cylinder.

Figure 1

Figure 2.Sketch of cylinder configuration with inserted porous layer on the leeward side, which is symmetrical to the horizontal stagnation line (a); porous foam material of the three different pore sizes (b).

Figure 2

Table 1.Configurations of cylinders with partial porous coating (force measurements). Pressure measurements were performed for underlined configurations. For the asterisked configurations particle image velocimetry (PIV) measurements were performed.

Figure 3

Figure 3.Plexiglas cylinder with additional porous layer applied on the leeward side.

Figure 4

Figure 4.Cylinder configuration in the wind tunnel; view in upstream direction.

Figure 5

Figure 5.Splitter plate with PVC-cap and strain gauge sensor.

Figure 6

Figure 6.Force balance with cylinder configuration installed in the wind tunnel.

Figure 7

Figure 7.Sketch of cylinder model with two lines of pressure tappings in the middle segment (a) and photo (b); here: smooth cylinder without porous coating.

Figure 8

Figure 8.Layout of pressure tappings for both lines: configuration PPI 10, $d_{M}=10$  mm, $\unicode[STIX]{x1D6FD}=100^{\circ }$.

Figure 9

Figure 9.Amplitude ratio of the tubing system.

Figure 10

Figure 10.PIV plane.

Figure 11

Figure 11.Field of view I.

Figure 12

Figure 12.Drag coefficient of the configuration with an additional thin porous layer on the leeward side.

Figure 13

Figure 13.(a,b) Time series of voltage data of the force sensors for a smooth Plexiglas cylinder of 7 cm in diameter and $U=24.2~\text{m}~\text{s}^{-1}$ in mean velocity: without any porous layer (a), with porous layer coating on the leeward side (b). (c) Dynamic characteristics of the force balance with Plexiglas cylinder model, measured over a frequency range of $5~\text{Hz}\leqslant f\leqslant 100~\text{Hz}$.

Figure 14

Figure 14.Drag coefficient of the cylinder coated on the leeward side with a coating angle of $\unicode[STIX]{x1D6FD}=100^{\circ }$, a constant layer thickness of $d_{M}=10$  mm and varying porosity.

Figure 15

Table 2.Varying parameters.

Figure 16

Figure 15.Drag coefficient of the cylinder coated on the leeward side with a coating angle of $\unicode[STIX]{x1D6FD}=100^{\circ }$, constant PPI 10 foam material and varying layer thickness.

Figure 17

Figure 16.Drag coefficient of the cylinder coated on the leeward side with a coating angle of $\unicode[STIX]{x1D6FD}=100^{\circ }$, constant PPI 20 foam material and varying layer thickness.

Figure 18

Figure 17.Drag coefficient of the cylinder coated on the leeward side with a coating angle of $\unicode[STIX]{x1D6FD}=100^{\circ }$, constant PPI 30 foam material and varying layer thickness.

Figure 19

Table 3.Drag coefficient averaged over the measured range of Reynolds numbers and deviation from the reference cylinder drag value for the $\unicode[STIX]{x1D6FD}=100^{\circ }$ configuration.

Figure 20

Figure 18.Drag coefficient $\overline{c_{d}}$ with constant porosity over varying coating angle (a) PPI 10, (b) PPI 20, (c) PPI 30.

Figure 21

Figure 19.Drag coefficient $\overline{c_{d}}$ with constant layer thickness over varying coating angle (a) $d_{M}=3$  mm, (b) $d_{M}=5$  mm, (c) $d_{M}=10$  mm.

Figure 22

Figure 20.Reproducibility of the drag measurements for the cylinder configuration of $\unicode[STIX]{x1D6FD}=100^{\circ }$, PPI 10, $d_{M}=10$  mm.

Figure 23

Figure 21.Pressure coefficient $c_{p}$ of the reference cylinder and the cylinder with $\unicode[STIX]{x1D6FD}=100^{\circ }$, PPI 10, $d_{M}=10$  mm; $Re=6.4\times 10^{4}$.

Figure 24

Figure 22.Amplitude spectrum of the pressure fluctuations at $\unicode[STIX]{x1D719}=80^{\circ }$, (a) smooth cylinder, (b) smooth cylinder with porous layer in the lee ($\unicode[STIX]{x1D6FD}=100^{\circ }$, PPI 10, $d_{M}=10$  mm), $Re=6.4\times 10^{4}$.

Figure 25

Figure 23.Pressure coefficient $c_{p}$ with standard deviation (bars) for the smooth cylinder and the smooth cylinder with porous layer in the lee ($\unicode[STIX]{x1D6FD}=100^{\circ }$, PPI 10, $d_{M}=10$  mm); $Re=6.4\times 10^{4}$.

Figure 26

Figure 24.Comparison of the signals of pressure taps beneath the porous coating with those which are flush with the coating surface. Mean pressure coefficient and standard deviation (bars) for line 2 of the pressure measurements.

Figure 27

Figure 25.Mean pressure distribution around the cylinder. (a) Comparison of the two different emery papers. (b) Comparison of reference cylinder; emery paper $h_{r}<1.5$  mm; $\unicode[STIX]{x1D6FD}=100^{\circ }$, PPI 10, $d_{M}=10$  mm.

Figure 28

Table 4.Fraction of streamwise pressure force within the modified region for $\unicode[STIX]{x1D719}>130^{\circ }$ (for the region of a rough surface and the region of a porous layer) in comparison with the smooth reference cylinder.

Figure 29

Figure 26.Mean velocity components.

Figure 30

Figure 27.Variances of the velocity components.

Figure 31

Figure 28.Maximum root-mean-square value of the streamwise velocity component $\sqrt{\overline{u^{\prime 2}}}$ in the cross-section within the shear layer.

Figure 32

Figure 29.Time traces of the horizontal velocity component $u(t)$ within the shear layer at maximum $\sqrt{\overline{u^{\prime 2}}}$ locations for the smooth cylinder and the configuration $\unicode[STIX]{x1D6FD}=100^{\circ }$, PPI 10, $d_{M}=10$  mm.

Figure 33

Figure 30.Instantaneous streamwise velocity component $u(t)$ at centreline and $x/D_{cyl}=0.55$.

Figure 34

Figure 31.Turbulent kinetic energy and vorticity.

Figure 35

Figure 32.Shear stress and production term of turbulent kinetic energy.

Figure 36

Figure 33.Schematic diagram of the increase of time-averaged base pressure resulting in a drag reduction due to a porous layer on the leeward side of a cylinder.