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Flow features and jet formation in droplet–bubble collision

Published online by Cambridge University Press:  03 November 2026

Arahata Senapati
Affiliation:
TuRbulent Interfaces and Dispersion Group, Department of Mechanical Engineering, and Center for Computational and Data Sciences, Indian Institute of Technology Kharagpur, West Bengal 721302, India
Gaurav Singh
Affiliation:
TuRbulent Interfaces and Dispersion Group, Department of Mechanical Engineering, and Center for Computational and Data Sciences, Indian Institute of Technology Kharagpur, West Bengal 721302, India
Arnab Atta
Affiliation:
Department of Chemical Engineering, Indian Institute of Technology Kharagpur, West Bengal 721302, India
Gautam Biswas
Affiliation:
Birla Institute of Technology and Science Pilani , K.K. Birla Goa Campus, Goa 403726, India
Rajaram Lakkaraju*
Affiliation:
TuRbulent Interfaces and Dispersion Group, Department of Mechanical Engineering, and Center for Computational and Data Sciences, Indian Institute of Technology Kharagpur, West Bengal 721302, India
*
Corresponding author: Rajaram Lakkaraju, rajaram.lv@gmail.com

Abstract

Content of image described in text.

We investigate head-on droplet–bubble collisions in a quiescent, surfactant-free viscous liquid using three-dimensional volume-of-fluid simulations. By systematically varying the bubble-to-droplet radius ratio ($0.5\le \varDelta \le 2$) and Weber number ($3\le \textit{We}\le 270$) at small Ohnesorge number ($ \textit{Oh}\lt 1$), we identify the mechanisms governing interfacial deformation, attachment, jet formation and vortex evolution during an isolated collision. Four distinct collision regimes emerge, ranging from oscillatory attachment to jet-mediated penetration and coupled toroidal deformations. A transition from weak- to inertia-dominated dynamics occurs at a critical Weber number of $ \textit{We}\approx 23$, nearly independent of $\varDelta$, whereas the onset of complete jet penetration depends strongly on the size ratio. Comparison with the unsteady Oseen solution for an impulsively accelerated rigid sphere establishes a hydrodynamic baseline that isolates the effects of interface mobility and deformation, revealing the progressive emergence of toroidal vortices, interfacial oscillations and jetting. An energy analysis demonstrates that jet formation is controlled by the conversion of impact kinetic energy into surface energy, yielding a characteristic jet velocity comparable to the impact speed, while viscous dissipation suppresses jetting above a critical Ohnesorge number scaling as $ \textit{Oh}_c\sim We^{-1/2}$. These results provide a unified physical framework linking inertia, capillarity and vortex dynamics in elementary droplet–bubble interactions, offering predictive insight into multiphase processes such as flotation, aeration, emulsification and liquid–liquid separation.

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This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (https://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution and reproduction, provided the original article is properly cited.
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© The Author(s), 2026. Published by Cambridge University Press
Figure 0

Figure 1. Schematic of the computational configuration for the head-on collision between an oil droplet moving towards the right (yellow in colour) and an air bubble moving towards the left (blue in colour) immersed in an otherwise quiescent liquid. The droplet and bubble move towards each other with equal and opposite velocities of magnitude V0$V_0$ and are separated by an initial gap h$h$. The computational domain has dimensions L×H×H$L\times H\times H$, with droplet and bubble diameters of 2a$2a$ and 2Δa$2\Delta a$, respectively. The grey plane denotes the central meridional section used for flow visualisation, together with a magnified view of the local mesh near the interfaces. The coordinate system is also indicated. The fully three-dimensional computational domain contains approximately 109$10^9$ hexahedral control volumes.

Figure 1

Table 1. Typical applications involving droplet–bubble collisions in various air-flotation and natural processes. Thermophysical properties and dimensionless numbers for bubble, droplet and surrounding liquid are listed. Non-bold values are from references, while bold values are estimated from classical formulae (see § 2 for scales). Our work is inspired by applications 5 and 6. Note that in application 4, the high gas density results from compression at a depth of approximately 1500 m, whereas the oil density changes only marginally because of its weak compressibility.Table 1 long description.

Figure 2

Figure 2. Validation and grid convergence study for the head-on collision of two tetradecane droplets in air at We=61.4$ \textit{We}=61.4$ and Oh=0.026$ \textit{Oh}=0.026$. Numerical results obtained using two mesh resolutions, Δx=a/50$\Delta x=a/50$ and Δx=a/60$\Delta x=a/60$, are compared with the experimental observations of Qian & Law (1997) and the numerical simulations of Chen et al. (2011). The excellent agreement demonstrates the ability of the present numerical methodology to accurately capture the collision dynamics and confirms that the adopted mesh provides grid-independent predictions for the macroscopic interfacial evolution. Permission to reproduce the comparison data has been requested from the respective copyright holders.

Figure 3

Figure 3. Transient evolution of a suddenly decelerated isolated droplet translating from left to right in a quiescent viscous liquid. Four representative cases are shown: (a) We=200$ \textit{We}=200$, Oh=1.11$ \textit{Oh}=1.11$, Re=12.74$ \textit{Re}=12.74$; (b) We=200$ \textit{We}=200$, Oh=0.006$ \textit{Oh}=0.006$, Re=2357$ \textit{Re}=2357$; (c) We=35$ \textit{We}=35$, Oh=0.006$ \textit{Oh}=0.006$, Re=986$ \textit{Re}=986$; and (d) We=13$ \textit{We}=13$, Oh=0.006$ \textit{Oh}=0.006$, Re=600$ \textit{Re}=600$. Time progresses from top to bottom in each column, corresponding to the non-dimensional times (in V0t/(2a)$V_0 t/(2a)$) 3, 6 and 12. In every snapshot, the upper half shows the normalised pressure field, while the lower half presents the velocity vectors together with the normalised streamwise velocity magnitude in the surrounding liquid. The same linear colour scale, ranging from −0.5$-0.5$ (blue) to 0.5$0.5$ (red), is used for both the pressure and velocity fields. Although the simulations are fully three-dimensional, only the central meridional plane is shown to illustrate the evolution of the pressure field, wake structure and jet formation more clearly.

Figure 4

Figure 4. Flow regime map for head-on droplet–bubble collisions in the (We,Δ)$(We,\varDelta )$ parameter space for Oh=0.006$ \textit{Oh}=0.006$. More than 100 three-dimensional simulations were performed to identify four distinct collision regimes, denoted by circles (Regime I), diamonds (Regime II), triangles (Regime III) and squares (Regime IV). Representative interface evolutions are shown alongside the regime map. Regime I (We=13$ \textit{We}=13$, Re=600$ \textit{Re}=600$, Δ=1$\varDelta =1$) results in attachment without jet formation. Regime II (We=70$ \textit{We}=70$, Re=1394$ \textit{Re}=1394$, Δ=0.5$\varDelta =0.5$) exhibits secondary droplet formation without attachment. Regime III (We=70$ \textit{We}=70$, Re=1394$ \textit{Re}=1394$, Δ=1$\varDelta =1$) is characterised by jet-induced attachment. Regime IV (We=200$ \textit{We}=200$, Re=2357$ \textit{Re}=2357$, Δ=1$\varDelta =1$) produces strong jet stretching followed by interface separation. The regime map highlights the combined influence of impact inertia and bubble size ratio on the transition between attachment, jet formation and breakup. The droplet (moving to the right) is shown in yellow and the bubble (moving to the left) in blue.

Figure 5

Figure 5. Regime I for droplet–bubble collision for We=13$ \textit{We}=13$, Oh=0.006$ \textit{Oh} = 0.006$, Re=600$ \textit{Re} = 600$ and Δ=1$\varDelta =1$. Attachment is observed with time. In each snapshot, the top half is for normalised pressure and the bottom half for velocity vectors with streamwise velocity (in magnitude and normalised with V0$V_0$) in the surrounding liquid. Colourbar consists of linear scale from blue (−0.5 value) to red (0.5 value), and the same combination and range are used for both the pressure and the velocity. Droplet in yellow and bubble in blue. Animation is available at Animation-1.

Figure 6

Figure 6. Regime II for droplet–bubble collision for We=70$ \textit{We}=70$, Oh=0.006$ \textit{Oh} = 0.006$, Re=1394$ \textit{Re} = 1394$ and Δ=0.5$\varDelta =0.5$. Secondary droplet generates with time, but no attachment is observed. In each snapshot, the top half is for normalised pressure and the bottom half for velocity vectors with streamwise velocity (in magnitude and normalised with V0$V_0$) in the surrounding liquid. Colourbar consists of linear scale from blue (−0.5 value) to red (0.5 value), and the same combination and range are used for both the pressure and the velocity. Droplet in yellow and bubble in blue. Animation is available at Animation-2.

Figure 7

Figure 7. Regime III for droplet–bubble collision for We=70$ \textit{We}=70$, Oh=0.006$ \textit{Oh} = 0.006$, Re=1394$ \textit{Re} = 1394$ and Δ=1$\varDelta =1$. Jet induced droplet–bubble attachment with time. In each snapshot, the top half is for normalised pressure and the bottom half for velocity vectors with streamwise velocity (in magnitude and normalised with V0$V_0$) in the surrounding liquid. Colourbar consists of linear scale from blue (−0.5 value) to red (0.5 value), and the same combination and range are used for both the pressure and the velocity. Droplet in yellow and bubble in blue. Animation is available at Animation-3.

Figure 8

Figure 8. Figure 8 long description.Regime IV for droplet–bubble collision for We=200$ \textit{We}=200$, Oh=0.006$ \textit{Oh} = 0.006$, Re=2357$ \textit{Re} = 2357$ and Δ=1$\varDelta =1$. Jet stretching and separation with time (the reader is referred to Appendix S10 of the supplementary material for more details). In each snapshot, the top half is for normalised pressure and the bottom half for velocity vectors with streamwise velocity (in magnitude and normalised with V0$V_0$) in the surrounding liquid. Colourbar consists of linear scale from blue (−0.5 value) to red (0.5 value), and the same combination and range are used for both the pressure and the velocity. Droplet in yellow and bubble in blue. Animation is available at Animation-4.

Figure 9

Figure 9. Comparison between the analytical solution of (3.7) (a,b) and numerical simulations (c,d). (a) Evolution of the normalised drag, Basset history and inertia forces for λ=0.5$\lambda =0.5$ (solid) and λ=2$\lambda =2$ (dashed), as functions of the viscous diffusion time (πνlλ2/a2)t$(\pi \nu _l\lambda ^2/a^2)t$. Increasing λ$\lambda$ strengthens the contribution of the Basset history force while maintaining the instantaneous force balance. (b) Corresponding evolution of the normalised droplet velocity, V/V0$V/V_0$. (c) Normalised force balance from (3.6) by choosing DNS-based instantaneous droplet (centroid) velocity for λ≈1.19$\lambda \approx 1.19$. Continuous line for theory and dashed line for DNS data. (d) Analytical predictions from (3.6) (dashed) are compared with DNS (solid with markers) for different values of We$ \textit{We}$, Oh$ \textit{Oh}$ and Δ$\varDelta$. Short- and long-time asymptotic limits shown in dash-dotted lines. Cases without Δ$\varDelta$ correspond to an isolated droplet.

Figure 10

Figure 10. For We=200$ \textit{We}=200$, Oh=0.006$ \textit{Oh} = 0.006$, Re=2357$ \textit{Re} = 2357$ and Δ=1$\varDelta =1$ in normalised coordinates: (a) energy versus time and (b) jet speed versus time. (a) Droplet surface energy (Sd$\mathsf{S}_d$), bubble surface energy (Sb$\mathsf{S}_b$), jet kinetic energy (Kjet$\mathsf{K}_{jet}$), surrounding-liquid kinetic energy (Ksl$\mathsf{K}_{sl}$), droplet kinetic energy (Kd$\mathsf{K}_d$), viscous energy dissipation (Ev$\mathsf{E}_v$) and bubble kinetic energy (Kb$\mathsf{K}_b$). (b) Jet speed estimation based on semi-analytical theory (in blue stars) and simulation (in red stars). The inset shows Γ1$\varGamma _1$ versus time. Snapshots for corresponding time (droplet in yellow and bubble in blue) and ×$\times$ mark at which the jet speed is computed.

Figure 11

Figure 11. Asymptotic phase diagram of jetting regimes in the (We,Oh)$(\textit{We},\textit{Oh})$ parameter space. The vertical line at We≃70$ \textit{We}\simeq 70$ separates the capillary-dominated and inertia-dominated regimes, while the curve Ohc∼We−1/2$ \textit{Oh}_c\sim {\textit{We}}^{-1/2}$ denotes the critical Ohnesorge number above which viscous dissipation suppresses jet formation. Four asymptotic regimes are identified according to the dominant balance among inertia, capillarity and viscous dissipation. In the capillary regime, Vjet∼6σdl/(2Γ1ρda)$V_{{jet}}\sim \sqrt {6\sigma _{\mathrm dl}/(2\varGamma _1\rho _da)}$, whereas in the inertia-dominated regime, Vjet/V0∼(2Γ1)−1/2$V_{{jet}}/V_0\sim (2\varGamma _1)^{-1/2}$.

Figure 12

Figure 12. Overall procedure to compute Laplace-transformed modal amplitudes and drag.

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