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Electric field mediated von Kármán vortices in stratified microflows: transition from linear instabilities to coherent mixing

Published online by Cambridge University Press:  18 February 2019

Satarupa Dutta
Affiliation:
Department of Chemical Engineering, Indian Institute of Technology Guwahati, Assam 781039, India
Abir Ghosh
Affiliation:
Centre for Nanotechnology, Indian Institute of Technology Guwahati, Assam 781039, India
Partho Sarathi Gooh Pattader
Affiliation:
Department of Chemical Engineering, Indian Institute of Technology Guwahati, Assam 781039, India Centre for Nanotechnology, Indian Institute of Technology Guwahati, Assam 781039, India
Dipankar Bandyopadhyay*
Affiliation:
Department of Chemical Engineering, Indian Institute of Technology Guwahati, Assam 781039, India Centre for Nanotechnology, Indian Institute of Technology Guwahati, Assam 781039, India
*
†Email address for correspondence: dipban@iitg.ac.in

Abstract

Application of an electric field across the pressure-driven stratified flow of a pair of miscible fluids inside a microchannel manifests interesting electrohydrodynamic (EHD) instabilities. Experiments uncover distinctive instability regimes with an increase in electric field Rayleigh number ($Ra^{\unicode[STIX]{x1D713}}$) – a linear-onset regime, a time-periodic nonlinear regime analogous to the von Kármán vortex street in the downstream and a regime with coherent flow patterns. The experiments also reveal that such linear and nonlinear instabilities can be stimulated non-invasively in a microchannel to mix or de-mix fluids simply by turning the electric field on or off, indicating the suitability of the process for on-demand micromixing. The characteristics of these instabilities have been theoretically investigated with the help of an Orr–Sommerfeld framework, which discloses the possibility of five distinctive finite-wavenumber modes for the instability. The EHD stresses originating due to the application of electric field stimulate a pair of shorter-wavelength electric field modes beyond a critical value of $Ra^{\unicode[STIX]{x1D713}}$. Increase in the levels of charge injection and EHD stresses lower the critical $Ra^{\unicode[STIX]{x1D713}}$ of these modes. The relatively longer-wavelength viscous mode is found to appear when the viscosity stratification between the fluid layers is high. Beyond a threshold Schmidt number ($Sc$), a diffusive mode is also found to appear near the mixed interfacial region. A thinner interface between the fluids at a higher $Sc$ helps this mode to behave as the interfacial mode of immiscible fluids. Contrast of ionic mobility in the fluids leads to the appearance of the K-mode of instability at much shorter wavelengths. The reported phenomena can be of significance in the domains of microscale mixing, pumping, heat exchange, mass transfer and reaction engineering.

Information

Type
JFM Papers
Copyright
© 2019 Cambridge University Press 
Figure 0

Figure 1. (a) Shows the top view of the experimental microchannel on a poly-dimethylsiloxane (PDMS) platform. Fluids 1 and 2 with viscosities $\unicode[STIX]{x1D707}_{1}$ and $\unicode[STIX]{x1D707}_{2}$ ($\unicode[STIX]{x1D707}_{2}>\unicode[STIX]{x1D707}_{1}$), respectively, enter the channel through their respective inlets, and are then subjected to an electric field applied from a direct current (DC) high voltage source through Cu wire electrodes as shown. (b) Shows the experimental micrograph of the top view of the region marked in (a). Fluids 1 and 2 form a stratified flow in the channel (side by side), and are subjected to an electric field via Cu wire electrodes. The diameter of the channel and the electrodes are $420~\unicode[STIX]{x03BC}\text{m}$. The average $Re$ of the flow is maintained at 0.5. The arrow in (b) indicates the direction of the flow.

Figure 1

Figure 2. (a,b) Show the current $(I)$ versus voltage ($\unicode[STIX]{x1D6F9}_{0}$) curves for different combinations of flows. (a) Shows the combination of single component flows of benzene (B), oleic acid (OA) and a stratified flow of benzene and oleic acid (B-OA). (b) Shows the combination of single component flows of benzene (B), silicone oil (SO) and a stratified flow of benzene and silicone oil (B-SO). The error bar represents the maximum standard deviation obtained from three experiments.

Figure 2

Figure 3. Schematic illustration of (a) the theoretical framework for the linear stability analysis. Two miscible fluids 1 and 2 with viscosities $\unicode[STIX]{x1D707}_{1}$ and $\unicode[STIX]{x1D707}_{2}$ ($\unicode[STIX]{x1D707}_{2}>\unicode[STIX]{x1D707}_{1}$), respectively, form a stratified flow. The diffuse interface between them is of width $\unicode[STIX]{x1D6FF}$, and located at a distance $h$ from the datum line, $z=0$. The fluids are subjected to an electric potential of $\unicode[STIX]{x1D6F9}_{0}$, applied through the electrodes separated by a distance of $2R$, where $R$ is half the channel width. (b) The computational domain for the nonlinear computational fluid dynamics (CFD) simulations.

Figure 3

Figure 4. Base-state profiles for (a) concentration scalar $S_{0}$, (b) viscosity $\unicode[STIX]{x1D707}_{0}$, (c) velocity $u_{0}$ and (d) potential $\unicode[STIX]{x1D713}_{0}$, for $h=-0.3$ and $\unicode[STIX]{x1D6FF}=0.02$.

Figure 4

Figure 5. (a) Eigenspectra depicting the real part ($c_{r}$) versus imaginary part ($c_{i}$) of the complex wave speed $c$, for single fluid plane Poiseuille flow (SFPF) and EHD flow (EHDF) when $Re=10\,000$ and $k=1$, and (b) neutral stability curves showing the variation of $k$ with $Re$ for SFPF and EHDF. The other parameters considered for EHDF are $h=-0.3$, $\unicode[STIX]{x1D6FF}=0.02$ and $Sc=10$.

Figure 5

Figure 6. (a–d) Show the experimental snapshots after 0 ms, 5 ms, 45 ms and 90 ms, respectively, depicting the response of a stratified flow of a benzene–silicone oil system through the microchannel under an applied potential of 300 V ($Ra^{\unicode[STIX]{x1D713}}=225$). Here, (a) corresponds to the system under 0 V electric potential. The top layer on the image corresponds to benzene and the bottom layer corresponds to silicone oil. The fluids flowed side by side in the channel while the images were taken from the top. The average $Re$ of the base flow was maintained approximately at 0.5. The arrow indicates the direction of flow.

Figure 6

Figure 7. Neutral stability plots showing the variations of wavenumber ($k$) with (a) electric Rayleigh number $Ra^{\unicode[STIX]{x1D713}}$, (b) log viscosity ratio $V^{L}$ and (c) Schmidt number $Sc$. The dispersion curves showing the growth rate ($\unicode[STIX]{x1D714}$) versus the wavenumber ($k$) of the unstable modes with (d) $Ra^{\unicode[STIX]{x1D713}}$, (e) $V^{L}$ and (f) $Sc$. In (a) the solid line represents the electric field mode I (E-I) and the broken line represents the electric field mode II (E-II). The other parameters for (a,d) are $V^{L}=1$, $h=-0.3$, $\unicode[STIX]{x1D6FF}=0.02$, $Sc=10$ and $Re=0.5$. In (b) the solid lines represent electric field mode I (E-I) and the unevenly broken lines represent the viscous mode (V). The other parameters for (b,e) are $h=-0.3$, $\unicode[STIX]{x1D6FF}=0.02$, $Sc=10$, $Ra^{\unicode[STIX]{x1D713}}=375$ and $Re=0.5$. In (c) the solid lines represent the E-I-mode, the unevenly broken line represents the V-mode and the evenly broken line denotes the diffusive mode (D). The other parameters for (c,f) are $V^{L}=2$, $h=-0.3$, $\unicode[STIX]{x1D6FF}=0.02$, $Ra^{\unicode[STIX]{x1D713}}=375$ and $Re=0.5$. The hatched U-regions denote unstable zones whereas S-regions denote the stable zones.

Figure 7

Figure 8. The variations of (a) normalized energy ($E_{N}$) with $Ra^{\unicode[STIX]{x1D713}}$, (b) normalized energy with $V^{L}$, (c) absolute values of normalized perturbation concentration ($\tilde{S}$) with $Sc$ and (d) normalized energy with $Sc$. The other parameters for (a) are $V^{L}=1$, $h=-0.7$, $\unicode[STIX]{x1D6FF}=0.02$, $Sc=10$ and $Re=0.5$. The other parameters for (b) are $h=-0.3$, $\unicode[STIX]{x1D6FF}=0.02$, $Sc=10$, $Ra^{\unicode[STIX]{x1D713}}=375$ and $Re=0.5$. The other parameters for (c,d) are $V^{L}=3$, $h=-0.3$, $\unicode[STIX]{x1D6FF}=0.02$, $Ra^{\unicode[STIX]{x1D713}}=375$ and $Re=0.5$.

Figure 8

Figure 9. Neutral stability plots showing the variation of wavenumber ($k$) versus electric field Rayleigh number ($Ra^{\unicode[STIX]{x1D713}}$) for (a) $V^{L}=0$, (b) $V^{L}=1$, (c) $V^{L}=2$ and (d) $V^{L}=3$. In (b–d) the evenly broken, solid, dotted and unevenly broken lines show the situations with $h=-0.9,-0.3,0$ and 0.35, respectively. The other parameters are $Sc=10$, $\unicode[STIX]{x1D6FF}=0.02$ and $Re=0.5$. The hatched U-regions denote unstable zones whereas S-regions denote the stable zones.

Figure 9

Figure 10. (a) Shows the variations of dominant growth rate ($\unicode[STIX]{x1D714}_{m}$, denoted by symbols) and wavelength ($\unicode[STIX]{x1D706}_{m}$, denoted by lines) with $Ra^{\unicode[STIX]{x1D713}}$. (b,c) Show the variations of dominant growth rate ($\unicode[STIX]{x1D714}_{m}$, denoted by symbols) and wavelength ($\unicode[STIX]{x1D706}_{m}$, denoted by lines) with $h$, at different values of $Ra^{\unicode[STIX]{x1D713}}$ for $V^{L}=1$ and $V^{L}=2$, respectively. The other parameters considered for (a) are $V^{L}=1$, $h=-0.3$, $\unicode[STIX]{x1D6FF}=0.02$, $Sc=10$ and $Re=0.5$. The other parameters considered for (b,c) are $h=-0.3$, $\unicode[STIX]{x1D6FF}=0.02$, $Sc=10$ and $Re=0.5$.

Figure 10

Figure 11. (a) Shows the variations of dominant growth rate ($\unicode[STIX]{x1D714}_{m}$, denoted by symbols), and wavelength ($\unicode[STIX]{x1D706}_{m}$, denoted by lines) with $V^{L}$. The other parameters considered are $h=-0.3$, $\unicode[STIX]{x1D6FF}=0.02$, $Sc=10$, $Ra^{\unicode[STIX]{x1D713}}=375$ and $Re=0.5$. (b) Shows the variations of dominant growth rate ($\unicode[STIX]{x1D714}_{m}$, denoted by symbols) and wavelength ($\unicode[STIX]{x1D706}_{m}$, denoted by lines) with $h$ for different values of $Sc$. The other parameters are, $V^{L}=2$, $\unicode[STIX]{x1D6FF}=0.02$, $Ra^{\unicode[STIX]{x1D713}}=375$ and $Re=0.5$.

Figure 11

Figure 12. Neutral stability plots showing the variation of $k$ with $Ra^{\unicode[STIX]{x1D713}}$ for (a) different values of thickness of the mixed interface, $\unicode[STIX]{x1D6FF}$, and (b) different values of the injection level $I^{q}$. The other parameters for (a) are $V^{L}=2$, $h=-0.3$, $Sc=10$ and $Re=0.5$ and for (b) are $V^{L}=1$, $h=-0.3$, $\unicode[STIX]{x1D6FF}=0.02$, $Sc=10$ and $Re=0.5$. The hatched U-regions denote unstable zones whereas S-regions denote the stable zones.

Figure 12

Figure 13. Base-state profile for electric potential ($\unicode[STIX]{x1D713}_{0}$) for different values of log mobility ratio $K^{L}$. The other parameters are $h=-0.3$ and $\unicode[STIX]{x1D6FF}=0.02$.

Figure 13

Figure 14. (a) Neutral stability curves showing the variation of wavenumber ($k$) with electric Rayleigh number ($Ra^{\unicode[STIX]{x1D713}}$) for different values of $K^{L}$. The other parameters are $V^{L}=1$, $h=-0.7$, $\unicode[STIX]{x1D6FF}=0.02$, $Sc=10$ and $Re=0.5$. Variation of the growth rate of the most unstable modes ($\unicode[STIX]{x1D714}_{m}$) with $Ra^{\unicode[STIX]{x1D713}}$ for (b) $K^{L}=0$, (c) $K^{L}=-3$ and $K^{L}=-4$. The other parameters used for (b,c) are $V^{L}=1$, $h=-0.3$, $\unicode[STIX]{x1D6FF}=0.02$, $Sc=10$ and $Re=0.5$. (d) Variation of the growth rate of the most unstable modes ($\unicode[STIX]{x1D714}_{m}$) for different values of $h$. The other parameters used are $V^{L}=1$, $K^{L}=-4$, $Ra^{\unicode[STIX]{x1D713}}=300$, $\unicode[STIX]{x1D6FF}=0.02$, $Sc=10$ and $Re=0.5$. Variation of the growth rate of the most unstable modes ($\unicode[STIX]{x1D714}_{m}$) with $Ra^{\unicode[STIX]{x1D713}}$ for $V^{L}=2$ and (e) $K^{L}=0$ and (f) $K^{L}=-4$. The other parameters are $h=-0.3$, $\unicode[STIX]{x1D6FF}=0.02$, $Sc=10$ and $Re=0.5$.

Figure 14

Figure 15. Neutral stability curves showing the variation of wavenumber ($k$) with electric Rayleigh number ($Ra^{\unicode[STIX]{x1D713}}$) for different values of $E^{L}$. The other parameters are $V^{L}=1$, $K^{L}=0$, $h=-0.3$, $\unicode[STIX]{x1D6FF}=0.02$, $Sc=10$ and $Re=0.5$.

Figure 15

Figure 16. Variation of $Ra^{\unicode[STIX]{x1D713}}$ with $V^{L}$ depicted by LSA, experiments and numerical simulations. The other parameters used for LSA are $h=-0.6$, $\unicode[STIX]{x1D6FF}=0.04$, $K^{L}=0$, $E^{L}=0$, $Sc=500$ and $Re=0.5$. The other parameters used for simulations are $K^{L}=0$, $E^{L}=0$, $Sc=500$ and $Re=0.5$. The experimental values denote benzene–oleic acid ($V^{L}=3$), benzene–soybean oil ($V^{L}=4$) and benzene–silicone oil ($V^{L}=6$) fluid pairs. The average $Re$ maintained during the experiments was 0.5. The error bars represent the standard deviations of three experiments.

Figure 16

Figure 17. (a) Shows the experimental snapshots of a silicone oil–benzene system under application of an electric field of $9.5~\text{kV}~\text{cm}^{-1}$ at different time instances. (b) Demonstrates the variation of experimental and theoretical wave speeds ($v_{w}$, $c_{r}$) and wavelengths ($\unicode[STIX]{x1D706}$) with increasing electric field intensity ($\boldsymbol{E}$). The hollow symbols (blue) denote the values of the wavelengths, whereas the solid symbols (red) denote the wave speeds. The theoretical parameters used for the plot are $h=-0.6$, $\unicode[STIX]{x1D6FF}=0.02$, $Sc=500$ and $V^{L}=6$. The error bars in the experimental points are twice the standard deviations obtained from three experiments. The average $Re$ maintained during the experiments was 0.5. (a) Corresponds to the top view of the flow configuration. In the image the top (bottom) layer corresponds to benzene (silicone oil) while in reality they flowed side by side. The videos were recorded at 500 fps under 2.5$\times$ magnification. The arrow in (a) indicates the direction of the flow.

Figure 17

Figure 18. Experimental micrographs showing the response of a stratified flow of a benzene–silicone oil system through the channel under application of ramp electric fields of strengths (a) 0–300 V, (b) 300–600 V, (c) 600–900 V and (d) 900–1500 V. The first image in the image set (a) corresponds to the system under 0 V electric field potential. Four regimes were distinguished, namely I, II, III and IV, as shown on the image sets. The applied voltage was gradually increased from 0 V–1500 V in 20 s, allowing 5 s for stabilization. Experiments were viewed with the help of a microscope under 2.5$\times$ magnification under the transmission mode. The videos were recorded at 500 fps. The images correspond to the top view of the flow configuration. The top layer corresponds to benzene and the bottom layer corresponds to silicone oil. The average $Re$ maintained during the experiments was 0.5. The arrow indicates the direction of the flow.

Figure 18

Figure 19. Computational snapshots showing the concentration surface plot of a stratified flow of benzene–silicone oil ($V^{L}=6$) through the channel at $Ra^{\unicode[STIX]{x1D713}}=225$. Here, $t^{\ast }$ represents non-dimensional time. The other parameters used for the simulation are $K^{L}=-4$, $E^{L}=-0.15$, $Sc=700$, $I^{q}=1$ and $Re=0.5$. The arrows in the images indicate the direction of the flow. The black rectangles outside the channel represent the electrodes. A positive potential is applied to the top electrode while the bottom electrode is grounded.

Figure 19

Figure 20. Computational snapshots showing the concentration surface plot of a stratified flow of benzene–silicone oil ($V^{L}=6$) through the channel at different values of $Ra^{\unicode[STIX]{x1D713}}$ at $t^{\ast }=300$. It may be noted here that $t$ is normalized considering $\unicode[STIX]{x1D6F9}_{0}=300$ V to maintain uniformity in reporting the results. The other parameters used for the simulation are $K^{L}=-4$, $E^{L}=-0.15$, $Sc=700$, $I^{q}=1$ and $Re=0.5$. The arrows in the images indicate the direction of the flow. The black rectangles outside the channel represent the locations of the electrodes. A positive potential is applied to the top electrode while the bottom electrode is grounded.

Figure 20

Figure 21. Variation of Strouhal number ($St$) with electric field Rayleigh number ($Ra^{\unicode[STIX]{x1D713}}$) in regimes II and III, for a benzene–silicone oil system under DC voltage input. The average $Re$ maintained during the experiments was 0.5. The arrow indicates the direction of the flow.

Figure 21

Figure 22. (a,b) Show the variation of perturbation parameter $\unicode[STIX]{x1D709}_{N}$ with $Ra^{\unicode[STIX]{x1D713}}$. (a) The three regions 1, 2 and 3 in the inset are located at the upstream, within and downstream, of the region where the electric field was applied, respectively. In (b), five regions, 1–5, in the inset are identified in the downstream of the region of application of electric field. Regions 1 and 3 in (a) are two channels widths in length, and one channel width in breadth. All other regions are squares of one channel width side. The system studied was that of benzene–silicone oil, under application of DC voltages. The average $Re$ maintained during the experiments was 0.5. The arrow indicates the direction of the flow.

Figure 22

Figure 23. Experimental micrographs (a–f) show the response of a benzene–silicone oil stratified flow upon application of ramp DC voltage of 0–500 V, through five pairs of electrodes integrated along the channel wall in a staggered fashion. The images correspond to the top view of the flow configuration. The top layer corresponds to benzene and the bottom layer corresponds to silicone oil. (a) Corresponds to the system at 0 V. The average $Re$ maintained during the experiments was 0.5.

Figure 23

Figure 24. Neutral stability curves (a,b) show the variation of streamwise wavenumber ($k$) with electric Rayleigh number ($Ra^{\unicode[STIX]{x1D713}}$) for two-dimensional (evenly broken line) and three-dimensional (solid line) perturbations. The other parameters for (a) are $V^{L}=1$, $h=0$, $\unicode[STIX]{x1D6FF}=0.02$, $Sc=10$ and $Re=0.5$. The other parameters for (b) are $V^{L}=3$, $h=-0.3$, $\unicode[STIX]{x1D6FF}=0.02$, $Sc=10$ and $Re=0.5$. The value of the spanwise wavenumber $m$ is set equal to $k$ for the three-dimensional cases.

Figure 24

Figure 25. The variation of concentration scalar ($S_{0}$) across the channel at the base state. The parameters considered for the simulation are $h=0$, $Sc=700$ and $V^{L}=6$.

Dutta et al. supplementary material 1

Experimental video depicting linear regime I of instability developed in a benzenesilicone oil stratified flow through a 420 μm diameter channel, upon application of 0 – 300 V DC voltage through 420 μm diameter copper wire electrodes. The arrow indicates the direction of flow.

Download Dutta et al. supplementary material 1(Video)
Video 3.5 MB

Dutta et al. supplementary material 2

Experimental video depicting non-linear regime II of instability developed in a benzene-silicone oil stratified flow through a 420 μm diameter channel, upon application of 300 – 600 V DC voltage through 420 μm diameter copper wire electrodes. The arrow indicates the direction of flow.

Download Dutta et al. supplementary material 2(Video)
Video 7.6 MB

Dutta et al. supplementary material 3

Experimental video depicting non-linear regime III of instability developed in a benzene-silicone oil stratified flow through a 420 μm diameter channel, upon application of 600 – 900 V DC voltage through 420 μm diameter copper wire electrodes. The arrow indicates the direction of flow.

Download Dutta et al. supplementary material 3(Video)
Video 5.6 MB

Dutta et al. supplementary material 4

Experimental video depicting non-linear chaotic regime IV of instability developed in a benzene-silicone oil stratified flow through a 420 μm diameter channel, upon application of 900 – 1000 V DC voltage through 420 μm diameter copper wire electrodes. The arrow indicates the direction of flow.

Download Dutta et al. supplementary material 4(Video)
Video 16.8 MB

Dutta et al. supplementary material 5

Experimental video depicting response of benzene-silicone oil stratified flow through a 420 μm diameter channel, upon application of 0 – 500 V DC voltage through multiple copper wire electrodes of 420 μm diameter. The arrow indicates the direction of flow.

Download Dutta et al. supplementary material 5(Video)
Video 11.5 MB

Dutta et al. supplementary material 6

CFD simulation video (corresponding to figure 19) depicting response of benzenesilicone oil stratified flow through a 420 μm diameter channel, upon application of 300 V DC voltage through copper wire electrodes of 420 μm diameter. The arrow indicates the direction of flow.

Download Dutta et al. supplementary material 6(Video)
Video 690.8 KB

Dutta et al. supplementary material 7

CFD simulation depicting response of benzene-oleic acid stratified flow through a 420 μm diameter channel, upon application of 300 V DC voltage through copper wire electrodes of 420 μm diameter. The arrow indicates the direction of flow. The parameters used for the simulation are Sc = 500, KL=-4, EL=-0.15, and Re = 0.5.

Download Dutta et al. supplementary material 7(Video)
Video 743.4 KB

Dutton et al. supplementary movie 8

CFD simulation depicting response of benzene-silicone oil stratified flow through a 420 μm diameter channel, upon application of 500 V DC voltage through copper wire electrodes of 420 μm diameter. The arrow indicates the direction of flow. The parameters used for the simulation are Sc = 500, KL=-0, EL=-0.15, and Re = 0.5.

Download Dutton et al. supplementary movie 8(Video)
Video 552.4 KB