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Morphological considerations of organic electronic films for flexible and stretchable devices

Published online by Cambridge University Press:  02 February 2017

Brendan T. O’Connor
Affiliation:
Department of Mechanical and Aerospace Engineering, North Carolina State University, USA; btoconno@ncsu.edu
Omar M. Awartani
Affiliation:
Department of Physics, North Carolina State University, USA; omawarta@ncsu.edu
Nrup Balar
Affiliation:
Department of Mechanical and Aerospace Engineering, North Carolina State University, USA; nlbalar@ncsu.edu

Abstract

In the development of high-performance organic electronics, there has been significant effort in establishing relationships between microstructure and electronic properties, which has provided a deeper understanding of device operation and has guided performance improvements. When considering flexible and stretchable organic electronics, the mechanical behavior of the active layers becomes a critical attribute alongside electronic functionality. Thus, there is a need to establish the role of film morphology on both electronic properties and thermomechanical behavior, and the relationship between mechanical and electronic properties. In this article, we highlight recent advances in establishing these important relationships and the approaches employed to manage film morphology to optimize both mechanical behavior and device performance. Additionally, in stretchable applications, the film morphology may not be static, and capturing the microstructure changes under deformation is necessary to establish structure–property relationships over the expected physical operating space. Thus, also discuss film morphology change under large deformation for various stretchable film approaches.

Information

Type
Research Article
Copyright
Copyright © Materials Research Society 2017 
Figure 0

Figure 1. Schematic of the principal features that impact the mechanical and electronic properties of organic electronics, including (a) molecular structure (MW, molecular weight; Đ, dispersity), with an example shown of the polymer poly[N- 9′-heptadecanyl-2,7-carbazole-alt-5,5-(4,7-di-2-thienyl-2′,1′,3′-benzothiadiazole)] (PCDTPT),41 (b) neat film morphology, and (c) blend film morphology. Important blend films features include the materials, miscibility of the constituents, and lateral and vertical segregation behavior.

Figure 1

Figure 2. The tensile modulus and crack onset strain for a large library of donor–acceptor polymers with various structural features, categorized by (a–b) backbone and (c–d) side-chain features. Polymer number represents unique polymers considered. Reproduced with permission from Reference 18. © 2016 American Chemical Society.

Figure 2

Figure 3. (a) The crack onset strain of poly(3-hexylthiophene) [6,6]-phenyl-C61-butyric acid methyl ester (P3HT:PCBM) films with variation in local order as measured by percent P3HT aggregation, and the associated solar-cell power-conversion efficiency. Inset, images of cracks in the films at the specified strain.34 (b) Atomic force microscope images of a P3HT:polystyrene-polyethylene/butylene-polystyrene composite showing segregated P3HT fibrils for 0% strain (i,iv), 30% tensile strain (ii,v), and recovered to unstrained state, (iii) phase image and (vi) conductivity. Scale bar is 500 nm. Reproduced with permission from Reference 38. © 2015 Wiley. (c) An illustration of the difference in crack onset strain (COS) between neat poly[N-9′-heptadecanyl-2,7-carbazole-alt-5,5-(4,7-di-2-thienyl-2′,1′,3′-benzothiadiazole)] (PCDTPT) and P3HT:PCDTPT blend films (ε, strain), and the secondary ion mass spectroscopy depth profile of the PCDTPT (measured through CN–) indicating its vertical segregation to the film surfaces.37

Figure 3

Figure 4. (a) Illustration of the strain process, including picking the film up with an elastomer stamp from a donor substrate, straining the film while on the elastomer, and printing to a receiving substrate for subsequent processing or characterization. (b) Dichroic ratio of a poly(3-hexylthiophene) (P3HT) film with applied strain along two directions, along with the relative change in charge mobility (μ). The mobility is reported as the ratio of charge mobility parallel to the first strain direction (μ1st) to mobility in the transverse direction (μ2nd). (c) X-ray diffraction of a P3HT film after 100% uniaxial strain, and a film strained by 100% consecutively in transverse directions, as illustrated in the inset in (b).51 The dichroic ratio corresponds to the alignment of the polymer backbone in the plane of the film for both the amorphous and crystalline regions. The x-ray diffraction corresponds to the in-plane orientation distribution of crystallites with a specific out-of-plane orientation.