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Numerical simulation and analysis of condensation shocks in cavitating flow

Published online by Cambridge University Press:  22 January 2018

Bernd Budich*
Affiliation:
Technical University of Munich, Department of Mechanical Engineering, Chair of Aerodynamics and Fluid Mechanics, Boltzmannstr. 15, D-85748 Garching bei München, Germany
S. J. Schmidt
Affiliation:
Technical University of Munich, Department of Mechanical Engineering, Chair of Aerodynamics and Fluid Mechanics, Boltzmannstr. 15, D-85748 Garching bei München, Germany
N. A. Adams
Affiliation:
Technical University of Munich, Department of Mechanical Engineering, Chair of Aerodynamics and Fluid Mechanics, Boltzmannstr. 15, D-85748 Garching bei München, Germany
*
†Email address for correspondence: bernd.budich@tum.de

Abstract

We analyse unsteady cavity dynamics, cavitation patterns and instability mechanisms governing partial cavitation in the flow past a sharp convergent–divergent wedge. Reproducing a recent reference experiment by numerical simulation, the investigated flow regime is characterised by large-scale cloud cavitation. In agreement with the experiments, we find that cloud shedding is dominated by the periodic occurrence of condensation shocks, propagating through the two-phase medium. The physical model is based on the homogeneous mixture approach, the assumption of thermodynamic equilibrium, and a closed-form barotropic equation of state. Compressibility of water and water vapour is taken into account. We deliberately suppress effects of molecular viscosity, in order to demonstrate that inertial effects dominate the flow evolution. We qualify the flow predictions, and validate the numerical approach by comparison with experiments. In agreement with the experiments, the vapour volume fraction within the partial cavity reaches values ${>}80\,\%$ for its spanwise average. Very good agreement is further obtained for the shedding Strouhal number, the cavity growth and collapse velocities, and for typical coherent flow structures. In accordance with the experiments, the simulations reproduce a condensation shock forming at the trailing part of the partial cavity. It is demonstrated that it satisfies locally Rankine–Hugoniot jump relations. Estimation of the shock propagation Mach number shows that the flow is supersonic. With a magnitude of only a few kPa, the pressure rise across the shock is much lower than for typical cavity collapse events. It is thus far too weak to cause cavitation erosion directly. However, by affecting the dynamics of the cavity, the flow aggressiveness can be significantly altered. Our results indicate that, in addition to classically observed re-entrant jets, condensation shocks feed an intrinsic instability mechanism of partial cavitation.

Information

Type
JFM Papers
Copyright
© 2018 Cambridge University Press 
Figure 0

Table 1.Reference values utilised for the full thermodynamic model.

Figure 1

Table 2.Polynomial coefficients for the saturation properties of the two-phase system of water and water vapour, (2.3)–(2.5), after Schmidt & Grigull (1989).

Figure 2

Table 3.Reference values utilised for the barotropic thermodynamic model.

Figure 3

Figure 1.The $\hat{p}$–$\hat{v}$ phase diagram for the two-phase system of water and water vapour, including the barotropic equation of state $\hat{p}=\hat{p}(\hat{\unicode[STIX]{x1D70C}})$ (——, red). The lines denote the saturation lines of liquid and vapour $p_{l,sat}$ and $p_{v,sat}$ (– –), the saturation pressure $p_{sat}(T_{ref})$ (— - —) and the triple line $p_{triple}(T_{ref})$ (- - - -) at the barotropic reference temperature $T_{ref}$.

Figure 4

Figure 2.Experimental set-up, showing (a) the test section and (b) the convergent–divergent wedge. The sketches include the coordinate systems $(x-y)$ and $(s-n)$, and the locations $1$, $2$, $P_{A}$ and $P_{D}$ employed for numerical probes.

Figure 5

Figure 3.Side view ($x{-}y$ plane) of the entire numerical domain, including the duct up- and downstream of the test section and the large diffuser near the outlet boundary.

Figure 6

Figure 4.Numerical mesh, showing the $\mathit{lvl}_{1}$ grid in the region of the test section. (a) Side view on the $x{-}y$ plane. (b) Variation of cross-sections $A{-}A$ to $E{-}E$ in the $y{-}z$ plane.

Figure 7

Table 4.The parameters of the numerical grids employed.

Figure 8

Table 5.Overview of simulations conducted with the barotropic model.

Figure 9

Table 6.Flow properties up- and downstream of the test section; comparison between numerical results on grids $\mathit{lvl}_{0}$, $\mathit{lvl}_{1}$ and $\mathit{lvl}_{2}$, and the experimental reference.

Figure 10

Figure 5.Illustration of a typical shedding cycle (top view); comparison between experiment (left, from direct communication with H. Ganesh) and simulation on the $\mathit{lvl}_{2}$ grid (right). The numerical results show vapour structures with the isosurface of $\unicode[STIX]{x1D6FC}=0.1$ (grey) and vortical structures with the isosurface of $\unicode[STIX]{x1D706}_{2}=-2\times 10^{6}~\text{s}^{-2}$, coloured by the axial vorticity $\unicode[STIX]{x1D714}_{x}$. The white boxes indicate coherent flow structures, and the dash-dotted lines denote the wedge apex ($x=0$) and the wedge rear point ($x=x_{w}$).

Figure 11

Figure 6.The spanwise-averaged instantaneous flow field during a shock-dominated shedding cycle for six consecutive time instants; numerical prediction on the $\mathit{lvl}_{2}$ grid. Comparison between (a) the void fraction $\langle \unicode[STIX]{x1D6FC}\rangle _{z}$, (b) the streamwise velocity $\langle u\rangle _{z}$ and (c) the pressure $\langle p\rangle _{z}$. Isocontours of $\langle \unicode[STIX]{x1D6FC}\rangle _{z}$ are superimposed on $\langle u\rangle _{z}$ and $\langle p\rangle _{z}$.

Figure 12

Figure 7.The time evolution of the shedding process over a period of $1~\text{s}$; numerical prediction on the $\mathit{lvl}_{2}$ grid. Spanwise-averaged quantities are extracted from a wedge-parallel plane at a normal distance of $n=n_{p}=5.2~\text{mm}$ and plotted along $s$. Comparison of (a) the void fraction $\left.\langle \unicode[STIX]{x1D6FC}\rangle _{z}\right|_{n_{p}}$ and (b) the axial velocity component $\left.\langle u\rangle _{z}\right|_{n_{p}}$. The slopes indicated by black lines denote processes of cavity growth ($\overline{u}_{growth}=5.5~\text{m}~\text{s}^{-1}$) and cavity collapse ($\overline{u}_{shock}=-4.5~\text{m}~\text{s}^{-1}$).

Figure 13

Figure 8.Average propagation velocity of condensation shocks $\overline{u}_{shock}$. Comparison between simulation (, red) and experiments of Ganesh et al. (2016) (, grey). The error bars indicate cycle-to-cycle variation.

Figure 14

Figure 9.The time- and spanwise-averaged flow field in the test section; numerical prediction on the $\mathit{lvl}_{2}$ grid. Comparison of (a) the pressure $\langle \overline{p}\rangle _{z}$, (b) the axial velocity $\langle \overline{u}\rangle _{z}$ and (c) the void fraction $\langle \overline{\unicode[STIX]{x1D6FC}}\rangle _{z}$. The direction of flow is indicated by streamlines; the red solid line indicates a region of reversed flow $\langle \overline{u}\rangle _{z}=0$; the white dashed frame highlights the field of view for the experimental x-ray densitometry of Ganesh et al. (2016).

Figure 15

Figure 10.The time-averaged flow field in the vicinity of the wedge; numerical prediction on the $\mathit{lvl}_{2}$ grid. Vapour structures are shown by isosurfaces of $\overline{\unicode[STIX]{x1D6FC}}=0.2$ and vortical structures by isosurfaces of $\overline{Q}=1\times 10^{5}~\text{s}^{-2}$, coloured by the axial vorticity $\overline{\unicode[STIX]{x1D714}}_{x}$. Contours of $\overline{\unicode[STIX]{x1D6FC}}$ are given in three slices perpendicular to the spanwise direction, with a cutoff at $\overline{\unicode[STIX]{x1D6FC}}<0.1$. The tunnel walls show the contours of the axial velocity $\overline{u}$. The red solid line ($\overline{u}=0$) indicates a region of reversed flow.

Figure 16

Figure 11.Frequency spectra for the signals of (a) velocity $u$ and (b) pressure $p$ recorded by probes distributed within the test section along the bottom wall at mid-span. The dashed lines (– –) indicate the locations of the wedge apex ($x=0$) and the rear point ($x=x_{w}$), and the dash-dotted lines (— - —) indicate the mean of the maximum attached sheet length ($x=\overline{x}_{L}$).

Figure 17

Figure 12.The time-averaged flow quantities used for non-dimensionalisation of the frequency spectra plotted in figure 11. Juxtaposition of (a) mean velocity $\overline{u}_{bottom}$ and (b) pressure $\overline{p}_{bottom}$ recorded at mid-span along the bottom wall. The dashed lines (– –) indicate the locations of the wedge apex ($x=0$) and the rear point ($x=x_{w}$), and the dash-dotted lines (— - —) indicate the mean of the maximum attached sheet length ($x=\overline{x}_{L}$).

Figure 18

Figure 13.Normalised frequency spectra of (a) velocity $u$ and (b) pressure $p$ recorded by probes distributed within the test section along the bottom wall at mid-span. The spectra are normalised by the local mean of the velocity and pressure, as shown in figure 12(a,b) respectively. The dashed lines (– –) indicate the locations of the wedge apex ($x=0$) and the rear point ($x=x_{w}$), and the dash-dotted lines (— - —) indicate the mean of the maximum attached sheet length ($x=\overline{x}_{L}$).

Figure 19

Figure 14.The Strouhal number $St$ for cloud shedding. Comparison between simulation (, red) and experiments of Ganesh et al. (2016) (frequency obtained from pressure transducer signals , black, and void fraction measurements , grey). The error bars indicate cycle-to-cycle variation.

Figure 20

Figure 15.The time- and spanwise-averaged void fraction field $\langle \overline{\unicode[STIX]{x1D6FC}}\rangle _{z}$. (a) Comparison of contour plots obtained numerically (left) and with x-ray densitometry by Ganesh et al. (2016) (right; data from direct communication with H. Ganesh). (b) Void fraction profiles $\langle \overline{\unicode[STIX]{x1D6FC}}\rangle _{z}(n)$ extracted along the dashed lines indicated in (a) (simulation, red; experiment, black).

Figure 21

Figure 16.The RMS of the time- and spanwise-averaged void fraction field $(\overline{\langle \unicode[STIX]{x1D6FC}\rangle _{z}^{\prime }\langle \unicode[STIX]{x1D6FC}\rangle _{z}^{\prime }})^{1/2}$. (a) Comparison of contour plots obtained numerically (left) and with x-ray densitometry by Ganesh et al. (2016) (right; data from direct communication with H. Ganesh). (b) Profiles of $(\overline{\langle \unicode[STIX]{x1D6FC}\rangle _{z}^{\prime }\langle \unicode[STIX]{x1D6FC}\rangle _{z}^{\prime }})^{1/2}$ extracted along the dashed lines indicated in (a) (simulation, red; experiment, black).

Figure 22

Figure 17.The instantaneous spanwise-averaged void fraction field $\langle \unicode[STIX]{x1D6FC}\rangle _{z}$ at the instant of maximum attached sheet length (panels (a,b), $t=t_{0}$) and with the condensation shock at $x\approx 40~\text{mm}$ (panels (c,d), $t=t_{0}+12~\text{ms}$). (a,c) Comparison of contour plots obtained numerically (left) and with x-ray densitometry by Ganesh et al. (2016) (right; data from direct communication with H. Ganesh). (b,d) Void fraction profiles $\langle \unicode[STIX]{x1D6FC}\rangle _{z}(n)$ extracted along the dashed lines indicated in (a,c) (simulation, red; experiment, black).

Figure 23

Figure 18.Instantaneous vapour void fraction during a shedding cycle for six consecutive time instants. Comparison between (a) x-ray densitometry by Ganesh et al. (2016) (data from direct communication with H. Ganesh) and (b) numerical void fraction spanwise averaged, as well as (c) in the mid-plane slice.

Figure 24

Figure 19.The time evolution of the shedding process over a period of $1~\text{s}$. Spanwise-averaged void fraction $\left.\langle \unicode[STIX]{x1D6FC}\rangle _{z}\right|_{n_{p}}$ extracted from a wedge-parallel plane at a normal distance $n=n_{p}=5.2~\text{mm}$ and plotted along $s$. Comparison of (a) numerical prediction on the $\mathit{lvl}_{2}$ grid, and (b) experimental x-ray densitometry of Ganesh et al. (2016) (data from direct communication with H. Ganesh).

Figure 25

Figure 20.Instantaneous flow field exhibiting a condensation shock at $x\approx 75~\text{mm}$. Comparison of the flow field $(a,b)$ in the mid-span slice and (c,d) as a spanwise average, showing (a,c) the vapour volume fraction and (b,d) the axial velocity, with isocontours of the void fraction superimposed. The indicated locations are used for extraction of the pre- and postshock quantities shown in table 7.

Figure 26

Table 7.Representatively chosen pre- and postshock flow states for Rankine–Hugoniot analysis, extracted from the time instant depicted in figure 20. Comparison between quantities in the mid-span slice and the spanwise average.

Figure 27

Figure 21.Sensitivity of the condensation shock propagation velocity. Relative change $s/s^{ref}$ as a function of $\left[\,p\,\right]_{L,R}/\left[\,p^{ref}\,\right]_{L,R}$, computed with (4.1) by Brennen (1995) (variant $A$, — - —) and by Rankine–Hugoniot analysis (equation (4.4a,b), variant $B$, ——; equation (4.4b), variant $C$, – –).

Figure 28

Figure 22.(a) Comparison between the frozen ($c_{fr}$; equation (A 1), blue) and the equilibrium ($c_{eq}$; equation (A 2), red) speed of sound in the two-phase region. (b) The ratio $c_{fr}/c_{eq}$.

Figure 29

Figure 23.The computational domain employed for the one-dimensional Riemann problem study, with $n$ denoting the number of cells along the respective edge.

Figure 30

Table 8.Initial states at $t=0$ for the representatively considered one-dimensional Riemann problem, extracted from three-dimensional simulation. The initial temperature applies only for the full thermodynamic simulation and is computed from the internal energy.

Figure 31

Figure 24.One-dimensional Riemann problem, initialised with the states given in table 8, showing (a) density $\unicode[STIX]{x1D70C}$, (b) velocity $u$, (c) void fraction $\unicode[STIX]{x1D6FC}$ and (d) temperature difference $T-T_{0}$. Comparison between the initial state at $t=0~\text{s}$ (— —) and results at $t=0.14~\text{s}$ obtained with the barotropic thermodynamic model (——, blue) and the full thermodynamic model (– – –, red).

Figure 32

Figure 25.Comparison of (a,b) the span- and time-averaged void fraction field $\langle \overline{\unicode[STIX]{x1D6FC}}\rangle _{z}$ and (c,d) the span- and time-averaged RMS of the void fraction field $\langle \overline{\unicode[STIX]{x1D6FC}^{\prime }\unicode[STIX]{x1D6FC}^{\prime }}\rangle _{z}^{1/2}$. Juxtaposition of results obtained with the barotropic model (a,c) and the full thermodynamic model (b,d).

Figure 33

Figure 26.Frequency spectra of time signals of (a) upstream velocity $u_{1}$, (b) upstream pressure $p_{1}$, (c) downstream pressure $p_{2}$, (d) pressure at $P_{D}$ and (e) local void fraction at $P_{D}$. Comparison of numerical prediction on the grid $\mathit{lvl}_{2}$ using the barotropic (blue) and the full thermodynamic model (red).

Figure 34

Figure 27.Temperature variations predicted by the full thermodynamic model. Juxtaposition of (a) the span- and time-averaged temperature $\langle \overline{T}\rangle _{z}$ (with colour gradation changes at equally spaced intervals of 0.02 K) and (b) the span- and time-averaged RMS of the temperature $\langle \overline{T^{\prime }T^{\prime }}\rangle _{z}^{1/2}$.

Figure 35

Figure 28.Assessment of the VTE budgets. Time- and spanwise-averaged field of (a) vortex stretching $\langle \overline{|\unicode[STIX]{x1D74A}_{1}|}\rangle _{z}$, (b) compressible dilatation $\langle \overline{|\unicode[STIX]{x1D74A}_{2}|}\rangle _{z}$ and (c) baroclinic torque $\langle \overline{|\unicode[STIX]{x1D74A}_{3}|}\rangle _{z}$. (d) Juxtaposition of integral budgets $\unicode[STIX]{x1D6F6}_{1}$, $\unicode[STIX]{x1D6F6}_{2}$ and $\unicode[STIX]{x1D6F6}_{3}$.

Figure 36

Figure 29.Sketch of the simplified test-section geometry utilised for the analytical pressure drop model, including an indication of the parameters $\unicode[STIX]{x1D701}_{1}$, $\unicode[STIX]{x1D701}_{2}$, $\unicode[STIX]{x1D701}_{3}$ and $\unicode[STIX]{x1D709}$.

Figure 37

Figure 30.The pressure along the bottom wall for the analytical pressure loss model. Comparison between the assumed analytical shape (——) with parameters $\unicode[STIX]{x1D701}_{1}=1$, $\unicode[STIX]{x1D701}_{2}=4$, $\unicode[STIX]{x1D701}_{3}=0.53$, $\unicode[STIX]{x1D709}=0.6$ and the time-averaged pressure $\overline{p}_{bottom}$ as recorded from full three-dimensional simulation at mid-span along the bottom wall (– –).

Figure 38

Figure 31.Sensitivity study for the pressure drop estimated with (C 2), regarding (a) the cavity length and (b) the upstream pressure.

Figure 39

Figure 32.Validation of the upstream velocity profile at $x=-82~\text{mm}$. Comparison between experiments by Ganesh et al. (2016) (data from direct communication with H. Ganesh; measurements in the bulk, black, and near-wall profile, grey, including experimental uncertainty) and numerical predictions (compressible inviscid simulation, red solid line, and incompressible viscous simulation, red dashed line).

Figure 40

Figure 33.The time evolution of the integral vapour content $V_{\unicode[STIX]{x1D6FC}}$, predicted on different grid levels ($\mathit{lvl}_{0}$, blue; $\mathit{lvl}_{1}$, red; $\mathit{lvl}_{2}$, yellow), including the respective time average (- - - -).

Figure 41

Figure 34.Grid convergence of (a–c) time-averaged void fraction field $\langle \overline{\unicode[STIX]{x1D6FC}}\rangle _{z}$ and (d–f) time-averaged RMS of void fraction field $\langle \overline{\unicode[STIX]{x1D6FC}^{\prime }\unicode[STIX]{x1D6FC}^{\prime }}\rangle _{z}^{1/2}$. Comparison between numerical prediction on (a,d) $\mathit{lvl}_{0}$, (b,e) $\mathit{lvl}_{1}$ and $(c,\mathit{f}\,)$$\mathit{lvl}_{2}$.

Figure 42

Figure 35.Frequency spectra of time signals of (a) upstream velocity $u_{1}$, (b) upstream pressure $p_{1}$, (c) downstream pressure $p_{2}$, (d) pressure at $P_{D}$ and (e) local void fraction at $P_{D}$. Comparison of numerical prediction on different grid levels ($\mathit{lvl}_{0}$, blue; $\mathit{lvl}_{1}$, red; $\mathit{lvl}_{2}$, yellow).