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Structural and chemical characterization of the hardening phase in biodegradable Fe–Mn–Pd maraging steels

Published online by Cambridge University Press:  12 May 2014

F. Moszner
Affiliation:
Laboratory of Metal Physics and Technology, Department of Materials, ETH Zurich, 8093 Zurich, Switzerland
S.S.A. Gerstl
Affiliation:
Electron Microscopy ETH Zurich (EMEZ), ETH Zurich, 8093 Zurich, Switzerland
P.J. Uggowitzer
Affiliation:
Laboratory of Metal Physics and Technology, Department of Materials, ETH Zurich, 8093 Zurich, Switzerland
J.F. Löffler*
Affiliation:
Laboratory of Metal Physics and Technology, Department of Materials, ETH Zurich, 8093 Zurich, Switzerland
*
a) Address all correspondence to this author. e-mail: joerg.loeffler@mat.ethz.ch

Abstract

Fe–Mn–Pd alloys are promising candidates as biodegradable material for use in temporary implant applications. In this study, the hardening phase of Fe-rich martensitic alloys containing 1, 3, and 6 wt.% Pd and a fixed Mn content of 10 wt.% was investigated. All of these alloys show considerable age-hardening upon isothermal aging at 500 °C, exhibiting a behavior characteristic of maraging steels. Atom probe tomography (APT) and x-ray diffraction (XRD) measurements were performed to characterize the composition and crystallography of nanometer-sized precipitates forming in the overaged region of the Fe–Mn–Pd alloys. The precipitates consist mainly of Mn and Pd and the peaks of the intermetallic particles observed in the XRD spectra can be ascribed to the face-centered tetragonal β1-MnPd phase. The precipitation sequence for Fe–Mn–Pd is revealed to be similar to that reported for Fe–Mn–Ni and Fe–Mn–Pt maraging steels.

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Articles
Copyright
Copyright © Materials Research Society 2014 
Figure 0

FIG. 1. Engineering stress–strain curves of Fe–10Mn–1Pd in the initial SHT state and after isothermal aging at 500 °C for 30 min (peak-aged) and 30 h (overaged).24 A ductile behavior is seen in the SHT condition and in the overaged case. The yield strength of the alloy in the overaged state (1076 ± 6 MPa) is much larger than that of the SHT state (662 ± 13 MPa). Brittle failure results for the material in the peak-aged condition. The insert shows SEM pictures of fracture surfaces from the tensile specimens of the alloy in the peak-aged (1) and overaged (2) conditions. Intergranular fracture, which occurs along prior austenite grain boundaries, is visible in the peak-aged state, and a ductile dimple fracture is apparent in the overaged case.

Figure 1

FIG. 2. Hardness as a function of aging time at 500 °C, revealing age-hardening behavior of the alloys investigated, which is typical of maraging steels. The heat-treatment states used for the XRD and APT measurements are indicated by black arrows and stars, respectively.

Figure 2

FIG. 3. Optical micrographs of the alloys in the SHT condition and after aging for 30 h at 500 °C: (a, b) Fe–10Mn–1Pd (SHT at 1250 °C); (c, d) Fe–10Mn–3Pd (SHT at 1400 °C); (e, f) Fe–10Mn–6Pd (SHT at 1400 °C), all etched with 1% HNO3. The typical lath-martensitic microstructure is visible for the alloys containing 1 and 3 wt.% Pd. For Fe–10Mn–6Pd, a two-phase microstructure is visible with the lath-martensitic structure dominating. The insets in (a, b) show magnified sections, where a finer microstructure inside the prior austenite grains is apparent for the specimens in the overaged state. The inset in (e) shows a backscattered electron image of the intergranular phase with dark contrast in the optical micrograph.

Figure 3

TABLE I. Nominal and measured (EDX-point measurements) chemical compositions in weight (wt.%) and atomic percent (at.%).

Figure 4

FIG. 4. (a) 3D reconstruction of Fe–10Mn–xPd alloys (x = 1, 3, 6) after aging for 30 h at 500 °C, showing the atomic positions of Fe (green), Mn (red), Pd (blue), and isoconcentration surfaces for regions containing >35 at.% Mn + Pd (orange). (b) Proxigrams for Fe, Mn, and Pd corresponding to a Mn + Pd isoconcentration of 35 at.%. The dashed black lines indicate the data points used to evaluate the composition of the matrix (CMatrix) and of the precipitates (CPrec). The total numbers of atoms considered for the concentration measurements of the matrix $\left( {N_{\rm{t}}^{{\rm{Matrix}}}} \right)$ and of the precipitates $\left( {N_{\rm{t}}^{{\rm{Prec}}}} \right)$ are also given. For all alloys, the precipitates are nearly free of Fe and mainly consist of Mn and Pd, indicating that a Mn–Pd intermetallic phase has formed.

Figure 5

FIG. 5. XRD results of Fe–10Mn–xPd alloys (x = 1, 3, 6) in the SHT condition and after aging for 30 h and 1200 h at 500 °C. (a) Overview; (b) and (c) detailed sections at small and high angles. The spectra were normalized with respect to the highest value of each measurement; the stars indicate the positions related to evolving precipitates; the black lines in the inserts represent guidelines for the eye.

Figure 6

TABLE II. Peak positions (2θ in°) of the precipitates observed in the XRD spectra of specimens aged for 1200 h at 500 °C (Fig. 5) and calculated for the fct β1-MnPd phase with a = 0.411 nm and c = 0.351 nm, and for the bcc β-MnPd phase with a = 0.315 nm. The relative intensities are given in parentheses.

Figure 7

TABLE III. Comparison of lattice parameters determined via XRD for the intermetallic particles in the different ternary maraging systems, and those of the fct phase of the respective binary phase diagrams.