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Control of a purely elastic symmetry-breaking flow instability in cross-slot geometries

Published online by Cambridge University Press:  28 October 2019

Mahdi Davoodi
Affiliation:
School of Engineering, University of Liverpool, Liverpool L69 3GH, UK
Allysson F. Domingues
Affiliation:
School of Engineering, University of Liverpool, Liverpool L69 3GH, UK
Robert J. Poole*
Affiliation:
School of Engineering, University of Liverpool, Liverpool L69 3GH, UK
*
†Email address for correspondence: robpoole@liv.ac.uk

Abstract

The cross-slot stagnation point flow is one of the benchmark problems in non-Newtonian fluid mechanics as it allows large strains to develop and can therefore be used for extensional rheometry measurements or, once instability arises, as a mixing device. In such a flow, beyond a critical value for which the ratio of elastic force to viscous force is high enough, elasticity can break symmetry even in the absence of significant inertial forces (i.e. creeping flow), which is an unwanted phenomenon if the device is to be used as a rheometer but beneficial from a mixing perspective. In this work, a passive control mechanism is introduced to the cross-slot by adding a cylinder at the geometric centre to replace the ‘free’ stagnation point with ‘pinned’ stagnation points at the surface of the cylinder. In the current modified geometry, effects of the blockage ratio (the ratio of the diameter of the cylinder to the width of the channel), the Weissenberg number (the ratio of elastic forces to viscous forces) and extensibility parameters ($\unicode[STIX]{x1D6FC}$ and $L^{2}$) are investigated in two-dimensional numerical simulations using both the simplified Phan-Thien and Tanner and finitely extensible nonlinear elastic models. It is shown that the blockage ratio for fixed solvent-to-total-viscosity ratio has a stabilizing effect on the associated symmetry-breaking instability. The resulting data show that the suggested modification, although significantly changing the flow distribution in the region near the stagnation point, does not change the nature of the symmetry-breaking instability or, for low blockage ratio, the critical condition for onset. Using both numerical and physical experiments coupled with a supporting theoretical analysis, we conclude that this instability cannot therefore be solely related to the extensional flow near the stagnation point but it is more likely related to streamline curvature and the high deformation rates towards the corners, i.e. a classic ‘curved streamlines’ purely elastic instability. Our work also suggests that the proposed geometric modification can be an effective approach for enabling higher flow rates to be achieved whilst retaining steady symmetric flow.

Information

Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution, and reproduction in any medium, provided the original work is properly cited.
Copyright
© The Author(s) 2019
Figure 0

Figure 1. Schematic of the cross-slot geometry with a cylinder and the coordinate systems used in the problem. Not to scale. The angle $\unicode[STIX]{x1D703}$ is measured with respect to the diagonal line $|x|=|y|$.

Figure 1

Figure 2. Schematic representation of the geometry and definition of the blocks used to generate the mesh.

Figure 2

Table 1. Main characteristics of meshes in different blocks (NR $\times$ NTa (GRR, GRT)b problems).

Figure 3

Figure 3. Distribution of velocity magnitude at the entrance region of the outlet arms (i.e. along the line $y=\pm 0.5$) for different meshes for Newtonian creeping flow. Results for M1 and M2 are shown in blue and red, respectively.

Figure 4

Figure 4. (a) A schematic illustrating the experimental apparatus of a microfluidic cross-slot device allowing for direct observation of the $x{-}y$ plane. The origin is placed at the geometric centre of the device. The rig is mounted on an inverted microscope fitted with a filter cube. A pulsed Nd:YAG laser is used to excite the dyed fluid, and a CCD camera enables the instability formation to be captured (the illustration is not to scale; the two-camera field of view (FOV) to be captured is $4~\text{mm}\times 4~\text{mm}$). (b) The prototype microfluidic device rigs for (I) standard cross-slot geometry and (II) cross-slot with cylinder geometry. The channels were micro-machined in brass and encased in polyoxymethylene. (c) Photograph illustrating the assembled experimental rig set-up.

Figure 5

Figure 5. Analytical fit based on the sPTT model ($\unicode[STIX]{x1D6FC}=0.63,\tilde{\unicode[STIX]{x1D702}_{0}}=3360~(\text{mPa}~\text{s}),\tilde{\unicode[STIX]{x1D702}}_{\infty }=35.5~(\text{mPa}~\text{s})$) and the experimental shear viscosity data of 190 ppm PAA in 70 : 30 glycerine–water solution versus the shear rate at $\tilde{T}=20~(\text{}^{\circ }\text{C})$.

Figure 6

Figure 6. Variation of the storage and loss modulus versus the frequency for the solution of 190 ppm PAA in 70 : 30 glycerine–water at $\tilde{T}=20~(\text{}^{\circ }\text{C})$.

Figure 7

Figure 7. Distribution of the flow-type parameter and the non-dimensional $xy$ component of the vorticity tensor ($\unicode[STIX]{x1D6FA}_{xy}$) for Newtonian and viscoelastic fluids with $\unicode[STIX]{x1D6FC}=0.02$ and $\unicode[STIX]{x1D6FD}=1/9$, in a standard-shape cross-slot geometry ($\unicode[STIX]{x1D6F7}=0$). Streamlines are superimposed in all cases.

Figure 8

Figure 8. Comparison of non-dimensional velocity distribution along (a) the vertical line at $x=-0.5$, (b) the horizontal line at $y=0.5$ and (c) the horizontal line at $y=1$ between Newtonian and viscoelastic fluids with $\unicode[STIX]{x1D6FC}=0.02$ and $\unicode[STIX]{x1D6FD}=1/9$, in a standard-shaped cross-slot geometry ($\unicode[STIX]{x1D6F7}=0$).

Figure 9

Figure 9. Distribution of the flow-type parameter for Newtonian and viscoelastic fluids with $\unicode[STIX]{x1D6FC}=0.02$ and $\unicode[STIX]{x1D6FD}=1/9$.

Figure 10

Figure 10. Effect of geometry modification on streamlines superimposed onto contour plots of non-dimensional first normal-stress difference for $Wi=0.7,\unicode[STIX]{x1D6FC}=0.02$, $\unicode[STIX]{x1D6FD}=1/9$. At $\unicode[STIX]{x1D6F7}=0.60$ and beyond, symmetry is returned to the flow.

Figure 11

Figure 11. Effect of Weissenberg number on the symmetry-breaking instability for $\unicode[STIX]{x1D6FC}=0.02$, $\unicode[STIX]{x1D6FD}=1/9$ and different blockage ratios $\unicode[STIX]{x1D6F7}$.

Figure 12

Figure 12. Effect of blockage ratio parameter on the symmetry-breaking instability for $\unicode[STIX]{x1D6FC}=0.02$ and $\unicode[STIX]{x1D6FD}=1/9$.

Figure 13

Figure 13. Visualization of the flow pattern and schematic representation of characteristic lengths used in the definition of the asymmetry parameter in our experiment for the standard cross-slot geometry ($\unicode[STIX]{x1D6F7}=0$) at $Re=6\times 10^{-6}$ for solutions of (a) 70 : 30 glycerine–water Newtonian fluid and (b) 190 ppm PAA in 70 : 30 glycerine–water viscoelastic fluid at $\bar{Wi}=0.8$. Fluid with the fluorescent dye is injected from right inlet arm whereas the fluid without dye is injected from left.

Figure 14

Figure 14. Variation of the asymmetry parameter against the Weissenberg number for 190 ppm PAA in 70 : 30 glycerine–water viscoelastic fluid in standard cross-slot geometry.

Figure 15

Figure 15. Flow visualization at different instants of the oscillation cycle at the centre of the standard cross-slot geometry at $\bar{Wi}=277$. Fluid with the fluorescent dye is injected from right inlet arm whereas the fluid without dye is injected from left.

Figure 16

Figure 16. Visualization of the flow pattern in cross-slot geometry with $\unicode[STIX]{x1D6F7}=0.55$ at $Re=2\times 10^{-5}$ for solutions of (a) 70 : 30 glycerine–water Newtonian fluid and (b) 190 ppm PAA in 70 : 30 glycerine–water viscoelastic fluid at $\bar{Wi}=2.3$. Fluid with the fluorescent dye is injected from right inlet arm whereas the fluid without dye is injected from left.

Figure 17

Figure 17. Flow visualization at different instants of the oscillation cycle at the centre of the cross-slot geometry with $\unicode[STIX]{x1D6F7}=0.55$ and $\bar{Wi}=18.5$. Fluid with the fluorescent dye is injected from right inlet arm whereas the fluid without dye is injected from left.

Figure 18

Figure 18. Boundary between the symmetric and asymmetric flow for different $Wi$ and blockage ratio for $\unicode[STIX]{x1D6FC}=0.02$ and $\unicode[STIX]{x1D6FD}=1/9$.

Figure 19

Figure 19. Effect of blockage ratio parameter on the flow strain rate before the start of instability for $\unicode[STIX]{x1D6FC}=0.02$ and $\unicode[STIX]{x1D6FD}=1/9$ along (a) horizontal line and (b) vertical line. (The critical values of $Wi$ for $\unicode[STIX]{x1D6F7}=0,0.25,0.40,0.50,0.55,0.60,0.65$ are $0.51,0.54,0.59,0.66,0.7,0.78,0.9$, respectively.)

Figure 20

Figure 20. Effect of slip boundary condition at the cylinder on flow strain rate along (a) horizontal line and (b) vertical line for creeping Newtonian flows and viscoelastic fluids before the start of the purely elastic instability for $\unicode[STIX]{x1D6FC}=0.02$, $\unicode[STIX]{x1D6FD}=1/9$ and $\unicode[STIX]{x1D6F7}=0.05$.

Figure 21

Figure 21. Effect of (a) geometry modification and (b) slip boundary condition on the magnitude of the velocity field for creeping Newtonian fluid flows.

Figure 22

Figure 22. Illustrative contours of $M$ parameter for $\unicode[STIX]{x1D6FC}=0.02$ and $\unicode[STIX]{x1D6FD}=1/9$.

Figure 23

Figure 23. Variation of critical values of Weissenberg number against the blockage ratio parameter for $\unicode[STIX]{x1D6FC}=0.02$ and $\unicode[STIX]{x1D6FD}=1/9$ (analytical fit: $1/Wi_{cr}=-1.9578\unicode[STIX]{x1D6F7}^{2}+1.9858$).

Figure 24

Figure 24. Velocity distribution along the radial direction at $\unicode[STIX]{x1D703}=0$ for both the analytical and numerical simulations for standard cross-slot geometry, Newtonian fluid and $Re=0.01$.

Figure 25

Figure 25. Effect of extensibility parameter on symmetry-breaking instability of flow for $\unicode[STIX]{x1D6F7}=0.50$ and $\unicode[STIX]{x1D6FD}=1/9$.

Figure 26

Figure 26. Effect of extensibility parameter on critical Weissenberg number for $\unicode[STIX]{x1D6F7}=0.50$ and $\unicode[STIX]{x1D6FD}=1/9$.

Figure 27

Figure 27. Comparison of rheological properties for (a) planar elongational viscosity and (b) shear viscosity and the first normal stress between sPTT ($\unicode[STIX]{x1D6FC}=2\times 10^{-4}$) and FENE-P ($L^{2}=5000$) models with $\unicode[STIX]{x1D6FD}=1/9$, in standard pure shear and planar elongational flows.

Figure 28

Figure 28. Variation of asymmetry parameter with the Weissenberg number for sPTT ($\unicode[STIX]{x1D6FC}=2\times 10^{-4}$) and FENE-P ($L^{2}=5000$) models with $\unicode[STIX]{x1D6FD}=1/9$ in a standard cross-slot geometry.

Figure 29

Figure 29. Comparison of rheological properties for (a) planar elongational viscosity and (b) shear viscosity and the first normal stress between sPTT ($\unicode[STIX]{x1D6FC}=0.02$) and FENE-P ($L^{2}=58$) models with $\unicode[STIX]{x1D6FD}=0.2$, in standard pure shear and planar elongational flows.

Figure 30

Figure 30. Variation of asymmetry parameter with the Weissenberg number for sPTT ($\unicode[STIX]{x1D6FC}=0.02$) and FENE-P ($L^{2}=58$) models with $\unicode[STIX]{x1D6FD}=0.2$ in a standard cross-slot geometry.