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Accelerating turbulence in heated micron tubes at supercritical pressure

Published online by Cambridge University Press:  29 September 2023

Yuli Cao
Affiliation:
Department of Energy and Power Engineering, Tsinghua University, PR China
Ruina Xu
Affiliation:
Department of Energy and Power Engineering, Tsinghua University, PR China
S. He
Affiliation:
Departmen of Mechanical Engineering, University of Sheffield, Sheffield S1 3JD, UK
Peixue Jiang*
Affiliation:
Department of Energy and Power Engineering, Tsinghua University, PR China
*
†Email address for correspondence: jiangpx@tsinghua.edu.cn

Abstract

The purpose of this research was to provide further understanding of turbulent dynamics and heat transfer mechanisms in accelerating flows with thermophysical variations and pressure drops in micron tubes. Direct numerical simulations were conducted to investigate the turbulence to supercritical pressure ${\rm CO}_2$ in heated micron tubes with inner diameter $99.2~\mathrm {\mu }$m. In general, the turbulent heat transfer enhancement/deterioration at supercritical pressure is dominated by variations in thermophysical properties, buoyancy and thermal acceleration; however, the mechanism differs in micron tubes ($d^* < 100\ \mathrm {\mu }$m). The results showed that the pressure drop and scale effect made significant contributions to the development of turbulence flows heated at supercritical pressure in micron tubes, leading to the prominent property change and flow acceleration in the inlet fully developed turbulent flow. The deviation on temperature distribution because of pressure changes was non-negligible. The primary contribution of the acceleration was the decay of a boundary layer, which significantly suppressed the production of turbulence and decreased heat transfer. The acceleration had stabilizing effects on the ejection and sweep motions of the turbulent flow. The high-speed fluid contributed to a new disturbance scenario of the flow with a larger spanwise wavenumber superimposed on existing perturbations. The high-speed streak width in the quasilaminar region was approximately $150$–$160\nu /u_\tau$ in accelerating flow. In the micron tubes, the Reynolds stress events of quadrant Q4 contributed 60 % of the Reynolds stress, greater than those of quadrant Q2.

Information

Type
JFM Papers
Copyright
© The Author(s), 2023. Published by Cambridge University Press
Figure 0

Figure 1. Thermophysical properties of supercritical pressure ${\rm CO}_2$ at $7.8$ MPa (solid lines) and $8.8$ MPa (dashed lines).

Figure 1

Figure 2. The distribution of the wall shear stress, and the pressure drop along the axial direction of supercritical pressure ${\rm CO}_2$ in a micron tube. The diameter of the tube is $D^*= 100\ \mathrm {\mu }$m, the inlet pressure is $P_0^*=7.8\,{\rm MPa}$, the inlet temperature is $T_0^*=300\,{\rm K}$ and the inlet Reynolds number is $Re_0= 4000$.

Figure 2

Figure 3. Variation of the (a) density, (b) thermal conductivity, (c) viscosity, (d) specific capacity at $T_{pc}^*$ with 0.1 MPa pressure change from $P_0^*=7.8$ MPa (—) and $P_0^*=8.8$ MPa (- -), respectively.

Figure 3

Figure 4. Schematic diagram of the heated section (for upward pipe flow).

Figure 4

Table 1. Flow conditions for the supercritical pressure $\textrm {CO}_2$ flow simulations ($D^*=99.2\ \mathrm {\mu }$m).

Figure 5

Figure 5. The different mesh resolutions. (a) Averaged temperature along the pipe wall for case I. (b) Mean axial velocity profile for case I at $x/d=7.5$. Line, $384\times 56\times 128$ (present study); solid symbols, $432\times 72\times 256$; hollow symbols, $432\times 108\times 256$.

Figure 6

Table 2. Details of the mesh used in the present study and comparison with simulations from the literature.

Figure 7

Figure 6. Streamwise distributions of wall and bulk temperature (a,b), and the local Nusselt number $Nu(x)$ (c,d). Thin lines for bulk fluid temperature $T_b^*$ for both experiments and simulations, thick lines for DNS results, symbols for experimental results.

Figure 8

Figure 7. Streamwise distributions of the buoyancy parameter $Bo^*$ (a,b) and the flow acceleration parameter $Kv$ (lines, $-$), $Kv_T$ (dash lines, - -) and $Kv_p$ (dash dot lines, -${\cdot }$-) (c,d).

Figure 9

Figure 8. Distributions of the Nusselt number radios with $Kv$ number.

Figure 10

Figure 9. Streamwise distributions of Reynolds number, pressure drop, and the local friction coefficient for case B and III: (a) $Reb$, (b) $P^{*(0)}$ and (c) $C_f$.

Figure 11

Figure 10. Diagram of the flow situation considered, with a preliminary division into different stages.

Figure 12

Figure 11. Instantaneous values of thermophysical properties for case III (Vary-pressure, left) and case III-0 (Constant pressure, right) at the location where $h_b^*= 3.435\times 10^{5}$ ($h_{pc}^*$ at 8.8 MPa). The upper third shows the density, the lower left shows the dynamic viscosity and the lower right shows the Prandtl number.

Figure 13

Figure 12. Radial profiles of mean thermophysical properties for vary-pressure cases and constant pressure cases. Black and red lines indicate results from vary-pressure cases I and III, respectively. Blue lines indicate results from constant pressure case III-0.

Figure 14

Figure 13. Root-mean-square profiles of property fluctuations in cases I, III and III-0. Black and red lines indicate results from vary-pressure cases I and III, respectively. Blue lines indicate results from constant pressure case III-0.

Figure 15

Figure 14. Distributions of mean bulk thermophysical properties along the axial direction for vary-pressure cases and constant pressure cases. Black and red lines indicate results from vary-pressure cases I and III, respectively. Blue lines indicate results from constant pressure case III-0.

Figure 16

Figure 15. Radial profiles of (a) the mean local wall temperature and (b) the local Nusselt number distributions along the axial direction for cases III and III-0.

Figure 17

Figure 16. Radial profiles of the mean streamwise velocity for cases A, B and III at different axial locations.

Figure 18

Figure 17. Instantaneous distributions of the (a) streamwise momentum and (b) wall-normal fluctuating velocities for cases A, B and III along spanwise coordinates at the near-wall region ($y^+=19$).

Figure 19

Figure 18. Root-mean-square profiles of streamwise (a) and wall-normal (b) velocity fluctuations for cases A, B and III at different axial locations.

Figure 20

Figure 19. Viscous stress and Reynolds shear stress in cases B and III.

Figure 21

Figure 20. Distributions of turbulence production and turbulent kinetic energy for case B.

Figure 22

Figure 21. Contour plots of the streaks $(\rho u_x)'$ for case A, case B and case C at the near-wall region ($y^+=8$).

Figure 23

Figure 22. Low-speed streak realization in the near-wall region: (a) 0.55 $U_0$ isosurface; (b–d) contour line of streamwise velocity $U_x$ at cross-stream section. The dashed lines in (c) denote the crests of the middle two streaks.

Figure 24

Figure 23. Contours of streamwise momentum vorticity $\omega _x$ in case B: (a) $x/d=80$; (b) $x/d = 170$. Solid lines denote the contours of streamwise velocity at $\textrm {moment}=n$ s. Dashed lines denote the contours of streamwise velocity at $\textrm {moment}=n+10^{-6}$ s.

Figure 25

Figure 24. Temporal evolution of vortical structures for case A (a–c), case B (d–f) and case C (g–i) at times $x/d = 10$, 80, and 120 in (a,d,g), (b,e,h) and (c,f,i), respectively. The vortical structures are identified by isosurfaces of $Q = 0.001$ for all cases.

Figure 26

Figure 25. Wall shear stress of turbulent flow at supercritical pressure in vertical tubes with different diameters. Black and purple dots denote results in tubes with $D^*=3.0$ and 2.0 mm, respectively, from DNSs by Bae et al. (2005). Red dots denote results in tubes with $D^*=1.0$ mm, from Cao et al. (2021). Blue dots denote results from the present study, for tubes with $D^*=0.0992$ mm.

Figure 27

Figure 26. Characteristic parameters of the turbulence vortices were obtained from direct numerical simulations. (a,b) Schematic diagram and scale of streamwise vortex, respectively. (c,d) Schematic diagram and scale of wall-normal vortex, respectively. Here: (a) $\omega _x$; (b) $D^{+}\ of\ \omega _x$; (c) $\omega _r$; (d) $H^+\ of\ \omega _r$.

Figure 28

Figure 27. Characteristic parameters of the near-wall streaks were obtained from direct numerical simulations. (a,b) The scale of typical near-wall streaks at $y^+=5$ in micron tube based on autocorrelation analysis of the velocity of flow direction pulsation. (c) Qualitative description of burst events with scale effect. (d) Distribution of $-u'v'$ at $y^+= 30$.