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Investigation of near-wall particle statistics in CFD-DEM simulations of dense fluidised beds and derivation of an Eulerian particle dynamic wall boundary condition

Published online by Cambridge University Press:  29 February 2024

Dorian Dupuy
Affiliation:
Laboratoire de Génie Chimique (LGC), Université de Toulouse, CNRS, INPT, UPS, 31400 Toulouse, France FR FERMAT, Université de Toulouse, CNRS, INPT, INSA, UPS, 31400 Toulouse, France
Renaud Ansart
Affiliation:
Laboratoire de Génie Chimique (LGC), Université de Toulouse, CNRS, INPT, UPS, 31400 Toulouse, France
Olivier Simonin*
Affiliation:
Institut de Mécanique des Fluides de Toulouse (IMFT), Université de Toulouse, CNRS, 31400 Toulouse, France
*
†Email address for correspondence: simonin@imft.fr

Abstract

In two-fluid simulations of gas–solid fluidised beds, the gaseous phase and the particulate phase are modelled as continuous media. The stress exerted by the particulate medium on the container walls should be modelled to predict accurately the bed dynamics. This paper addresses the modelling of sliding particle–wall contacts in two-fluid simulations, based on reference simulations coupling computational fluid dynamics with the discrete element method (CFD-DEM), in which the individual movement of the particles is tracked. The analysis of the CFD-DEM highlights the complex near-wall behaviour of the particles, which is not reproduced by two-fluid models. Nevertheless, the particle–wall shear stress can be expressed based on the total granular pressure within the first cell off the wall. The model is validated for the two-fluid simulation of a bubbling gas–solid fluidised bed of olefin particles in the dense-fluidisation regime.

Information

Type
JFM Papers
Copyright
© The Author(s), 2024. Published by Cambridge University Press
Figure 0

Figure 1. (a) Computational domain of the CFD-DEM simulations, and (b) bottom view of the CFD-DEM mesh.

Figure 1

Table 1. Operating conditions and numerical parameters of the CFD-DEM simulations.

Figure 2

Figure 2. Schematic representation of the different classes of (a) particle momentum fluxes across a surface $A_{bulk}$ in direction $n$ at a distance $x_{n,bulk} = d_p/2 + \Delta n$ from the wall surface, and (b) momentum flux exchanges between the particles and the wall. The contact flux is the sum of the collisional flux and the frictional flux.

Figure 3

Figure 3. Radial profile very close to the wall in the cases (a) F3 and (b) F4 of the total normal particle stress $\boldsymbol {\varSigma }^{cnt}_{p,nn}$, normal kinetic particle stress $\boldsymbol {\varSigma }^{kin}_{p,nn}$ and normal contact particle stress $\boldsymbol {\varSigma }^{cnt}_{p,nn}$. The filled square symbol at $\check {r}_{w} = 1/2$ indicates the corresponding particle–wall normal stress $\sigma ^{tot}_{w,n}$. (a) Upper part of the bed, $z/R = 3.45$. (b) Bottom of the bed, $z/R = 0.05$.

Figure 4

Figure 4. Vertical profiles in case F4 of the mean particle–wall normal stress $\sigma ^{tot}_{w,r}$ associated with particle–wall contacts that are shorter than a duration. The durations are given in units of the CFD-DEM collision time $T_c$ (see (2.1)), which corresponds to the duration of a short-duration collision between two particles in the CFD-DEM simulation.

Figure 5

Figure 5. Close-up views in case F3 of (a,c) the first layer of particles near the wall ($0< z_r<1$), namely the particles whose centre is located within $z_r = (R_c-r_p)/d_p = 1$ particle diameter of the wall, and (b,d) a thin layer of particles away from the wall ($10< z_r<11$), namely the particles whose centre is $z_r = 10$–$11$ particle diameters away from the wall. (a,b) Instant A: Typical arrangement of the particles ($\alpha _p = 0.59$). (c,d) Instant B: Arrangement of the particles following the passage of a bubble ($\alpha _p = 0.26$).

Figure 6

Figure 6. Radial profile at the height $z/R_c=3.45$ in terms of the normalised distance to the wall $\check {r}_w = (R_c - r)/d_p$, in case F3, of (a) the number of particles per unit volume $n_p$ normalised by the mean bed solid fraction, for a series of nested octacontagonal shells of thickness $d_p/100$, and (b) the resulting solid volume fraction $\alpha _p$ within each octacontagonal shell. The solid volume fraction predicted by the correlation of Mueller (1992) is given for reference.

Figure 7

Figure 7. Radial profile at the height $z/R_c=3.45$ in terms of the normalised distance to the wall $\check {r}_w = (R_c - r)/d_p$, in case F3, for a series of nested octacontagonal shells of thickness $d_p/500$ near the wall surface, of (a) the mean wall-normal velocity $\langle u_{p,n} \rangle$, (b) the total wall-normal velocity variance $R_{nn}$, (c) the mean vertical velocity $\langle u_{p,z} \rangle = \langle u_{p,t} \rangle$, (d) the total vertical velocity variance $R_{zz}$, and (e) the total vertical-normal velocity covariance $R_{nz}$ within each octacontagonal shell.

Figure 8

Figure 8. Relationship between the orientation of the particle–wall shear stress and the cell-averaged tangential particle velocity for various instants and locations along the lateral wall surface, where the orientation is defined as the angle between a vector and the unit vector $\boldsymbol {e}_\theta$. The red line is the identity. Due to the symmetry of the angle space, the clusters of points at the bottom left, bottom right, top left and top right of the figure are all close to each other and to the origin.

Figure 9

Figure 9. Radial profile in case F3 of the total normal particle stress $\boldsymbol {\varSigma }^{cnt}_{p,nn}$, normal kinetic particle stress $\boldsymbol {\varSigma }^{kin}_{p,nn}$ and normal contact particle stress $\boldsymbol {\varSigma }^{cnt}_{p,nn}$. The filled square symbol at $\check {r}_{w} = 1/2$ indicates the corresponding particle–wall normal stress $\sigma ^{tot}_{w,n}$. (a) Upper part of the bed, $z/R = 3.45$. (b) Bottom of the bed, $z/R = 0.05$.

Figure 10

Figure 10. Relationship between the particle–wall shear stress and particle–wall normal stress for various instants and locations along the lateral wall surface. The red line is the 0.3 slope corresponding to the coefficient of sliding friction of the CFD-DEM simulation. The green line is the linear best fit, of slope 0.268.

Figure 11

Figure 11. Probability density associated with various distributions of the diagonal components of the particle–particle contact-stress tensor, characterised by the ratio of vertical–vertical ($zz$) component to pressure $\varSigma ^{cnt}_{p,zz} (\boldsymbol {x}_{bulk}, t)/P_{p} (\boldsymbol {x}_{bulk}, t)$ and the ratio of radial–radial ($rr$) component to pressure $\varSigma ^{cnt}_{p,rr} (\boldsymbol {x}_{bulk}, t)/P_{p} (\boldsymbol {x}_{bulk}, t)$, in the second cell off the wall in case F3. The dashed lines indicate that two of the diagonal components of the particle–particle contact-stress tensor are equal. Their intersection indicates isotropy.

Figure 12

Table 2. Effect of the wall boundary condition on the mean bed solid fraction. The error with respect to the CFD-DEM is given in parentheses.

Figure 13

Figure 12. Effect of the wall boundary condition on the mean particle velocity field in case F3, where the coloured regions indicate the mean solid volume fraction: (a) CFD-DEM, (b) no-slip, (c) kinetic, (d) two-fluid simulation with a kinetic-frictional model, and (e) total-pressure boundary condition.

Figure 14

Figure 13. Effect of the wall boundary condition on the vertical distribution of the mean solid volume fraction at the wall: (a) case F3; (b) case F4.

Figure 15

Figure 14. Effect of the wall boundary condition on the radial profile of the mean solid volume fraction, in the upper part of the bed: (a) case F3, $z/R_c = 3.45$; (b) case F4, $z/R_c = 5.91$.

Figure 16

Figure 15. Effect of the wall boundary condition on the radial profile of the mean vertical particle velocity, in the upper part of the bed, where the PEPT data are from Fede et al. (2016): (a) case F3, $z/R_c = 3.45$; (b) case F4, $z/R_c = 5.91$.

Figure 17

Figure 16. Effect of the wall boundary condition on the radial profile of vertical particle velocity variance, in the upper part of the bed: (a) case F3, $z/R_c = 3.45$; (b) case F4, $z/R_c = 5.91$.

Figure 18

Figure 17. Effect of the wall boundary condition on vertical distribution of the granular pressure at the wall: (a) case F3, (b) case F4.

Figure 19

Figure 18. Effect of the wall boundary condition on vertical distribution of the particle–wall shear stress: (a) case F3, (b) case F4.

Figure 20

Figure 19. Elementary control volume.

Figure 21

Figure 20. Coordinates of a point in a slice of an 80-sided regular polygon.

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