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A real-time digital twin of azimuthal thermoacoustic instabilities

Published online by Cambridge University Press:  19 December 2024

Andrea Nóvoa
Affiliation:
University of Cambridge Engineering Department, Cambridge CB2 1PZ, UK Aeronautics Department, Imperial College London, London SW7 2AZ, UK
Nicolas Noiray
Affiliation:
Mechanical & Process Engineering Department, ETH Zürich, Zürich 8092, Switzerland
James R. Dawson
Affiliation:
Institute for Energy and Process Engineering, Norwegian University of Science and Technology (NTNU). Strømningsteknisk Kolbjørn Hejesvei 2, Trondheim 7491, Norway
Luca Magri*
Affiliation:
University of Cambridge Engineering Department, Cambridge CB2 1PZ, UK Aeronautics Department, Imperial College London, London SW7 2AZ, UK The Alan Turing Institute, 96 Euston Rd., London NW1 2DB, UK Dipartimento di Ingegneria Meccanica e Aerospaziale, Politecnico di Torino, Corso Duca degli Abruzzi, 24, Torino 10129, Italy
*
†Email address for correspondence: l.magri@imperial.ac.uk

Abstract

When they occur, azimuthal thermoacoustic oscillations can detrimentally affect the safe operation of gas turbines and aeroengines. We develop a real-time digital twin of azimuthal thermoacoustics of a hydrogen-based annular combustor. The digital twin seamlessly combines two sources of information about the system: (i) a physics-based low-order model; and (ii) raw and sparse experimental data from microphones, which contain both aleatoric noise and turbulent fluctuations. First, we derive a low-order thermoacoustic model for azimuthal instabilities, which is deterministic. Second, we propose a real-time data assimilation framework to infer the acoustic pressure, the physical parameters, and the model bias and measurement shift simultaneously. This is the bias-regularized ensemble Kalman filter, for which we find an analytical solution that solves the optimization problem. Third, we propose a reservoir computer, which infers both the model bias and measurement shift to close the assimilation equations. Fourth, we propose a real-time digital twin of the azimuthal thermoacoustic dynamics of a laboratory hydrogen-based annular combustor for a variety of equivalence ratios. We find that the real-time digital twin (i) autonomously predicts azimuthal dynamics, in contrast to bias-unregularized methods; (ii) uncovers the physical acoustic pressure from the raw data, i.e. it acts as a physics-based filter; (iii) is a time-varying parameter system, which generalizes existing models that have constant parameters, and capture only slow-varying variables. The digital twin generalizes to all equivalence ratios, which bridges the gap of existing models. This work opens new opportunities for real-time digital twinning of multi-physics problems.

Information

Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (http://creativecommons.org/licenses/by/4.0), which permits unrestricted re-use, distribution and reproduction, provided the original article is properly cited.
Copyright
© The Author(s), 2024. Published by Cambridge University Press.
Figure 0

Figure 1. Side and top views of the experimental set-up of the annular combustor. Adapted from Faure-Beaulieu et al. (2021b).

Figure 1

Figure 2. Pressure at the four measurement locations with equivalence ratio $\varPhi =0.5125$ (thermoacoustically unstable configuration). (a) Raw experimental data, i.e. the observables, and (b) post-processed data, which are briefly referred to as the presumed truth. (I) Time series of the fast-varying oscillations, (II) histogram of the acoustic pressure in the time window for DA, $t\in [0.5, 0.85]$, and (III) comparison of the power spectral density of the raw data (light colour) and the presumed truth (dark colour). The horizontal lines in (II) indicate the mean of the histograms. The thermoacoustic limit cycle is a standing acoustic mode with a nodal line near $\theta =120^\circ$ (mono-modal histogram).

Figure 2

Figure 3. Schematic of the proposed digital twin framework. (a) The physical and digital systems evolve in time (left to right) independently. The digital system is composed of a physical model with uncertain state and parameters, and an estimator of the model bias and innovations (from which the measurement shift is estimated). When sensor data (crosses) become available, they are combined with the estimates from the digital twin using the r-EnKF to update the digital system. (b) Diagram of the r-EnKF update performed sequentially every time that data become available.

Figure 3

Table 1. Summary of the terminology.

Figure 4

Figure 4. Schematic representation of the proposed ESN architecture for model bias and innovation prediction. (a) Compact architecture showing the open-loop and closed-loop configurations; and (b) unfolded architecture starting at an analysis step is at $t_k$, in which there is one open-loop step followed by a closed-loop forecast. In open loop the input to the ESN is the analysis mean innovation $\bar {{\boldsymbol {\mathit {i}}}}^{a}_{k}={\boldsymbol {\mathit {d}}}_k-\boldsymbol{\mathsf{M}}\bar {{\boldsymbol {\mathit {\psi }}}}_k^{a}$, i.e. the difference between the raw acoustic pressure data and the analysis model estimate. The outputs from the ESN are (i) the innovation at the next time step $\bar {{\boldsymbol {\mathit {i}}}}_{k+1}$ (which becomes the input to the next time step in the closed-loop configuration); and (ii) the model bias ${\boldsymbol {\mathit {b}}}_{k+1}$, i.e. an estimate of the difference between the presumed acoustic state ${\boldsymbol {\mathit {d}}}_{k+1}^{\dagger}$ and the model estimate $\boldsymbol{\mathsf{M}}\bar{\boldsymbol{\psi}}_{k+1} $.

Figure 5

Figure 5. Real-time digital twin at $\varPhi =0.5125$. Time evolution of the thermoacoustic pressure (in Pa) at $\theta =60^\circ$ using (a) the bias-unregularized EnKF and (b) the proposed r-EnKF. Comparison between the presumed ground truth (thick grey line), the raw data (thick red line), the prediction from the ensemble filter (cyan lines) and in (b) the bias-corrected mean estimate (navy dashed line). The close ups show the start and end of the assimilation window, which is indicated by the vertical dashed lines. The observations are show in red circles.

Figure 6

Figure 6. Thermoacoustic parameters with the bias-unregularized EnKF (dashed) and the r-EnKF (solid). The lines and shaded areas indicate the ensemble mean and standard deviation, respectively. Here $\varPhi =0.5125$.

Figure 7

Figure 7. Normalized r.m.s. errors between the presumed ground truth and the model prediction (cyan) and between the presumed ground truth and the bias-corrected prediction (navy) with (a) the bias-unregularized EnKF and (b) the r-EnKF. The filled histograms show the r.m.s. of each ensemble member, the thick lines show the r.m.s. of the ensemble mean and the vertical dashed line indicates the mean of the r.m.s. error. The errors are computed at four stages of the assimilation: $t\in [0.49, 0.50]$ (before DA), $t\in [0.50, 0.51]$ (start of DA), $t\in [0.84, 0.85]$ (end of DA) and $t\in [0.85, 0.86]$ (after DA). Here $\varPhi =0.5125$.

Figure 8

Figure 8. Histograms of the acoustic pressure after assimilation with (a) the bias-unregularized EnKF and (b) the r-EnKF, at the four observed azimuthal locations. Comparison between the presumed ground truth (black), the observations from raw data (red), the ensemble prediction (filled cyan) and its mean (dashed teal), and bias-corrected ensemble predictions (filled navy) and its mean (dashed light blue). The vertical lines indicate the mean of each of the distributions. Here $\varPhi =0.5125$.

Figure 9

Figure 9. Model bias and measurement shift estimates after assimilation with the r-EnKF. Comparison between the ESN inference of (a) the model bias (dashed black) and the presumed model bias (thick grey); and (b) the measurement shift estimate (dashed black), difference between the raw and post-processed data (thin grey), and its time average, $\langle {\cdot }\rangle$ (thick grey). Here $\varPhi =0.5125$.

Figure 10

Figure 10. Comparison of the estimated values of the two stability parameters $c_2\beta$ (circles) and $\nu$ (triangles) after DA, obtained with the bias-unregularized EnKF (black) and the r-EnKF with different bias regularization parameters (colour maps). Lighter colours indicate stronger regularization; larger marker sizes indicate more accurate solutions, i.e. smaller r.m.s. errors; and the error bars represent the ensemble standard deviation. The dashed lines corresponds to the parameters identified by offline Langevin regression (Indlekofer et al.2022).

Figure 11

Figure 11. Same as figure 10 for the remaining physical parameters.

Figure 12

Figure 12. Acoustic state for $\varPhi =0.5625$. (a) Bloch sphere for quaternion representation of the acoustic pressure $p(\theta, t) = A \cos {(\vartheta - \theta )} \cos {\chi } \cos {(\omega t + \varphi )} + A \sin {(\vartheta - \theta )} \sin {\chi } \sin {(\omega t + \varphi )}$, where $A$ is the slow-varying amplitude, i.e. the envelope of the acoustic pressure, $\varphi$ is the slow temporal phase drift, $\vartheta$ is the position of the anti-nodal line and $\chi$ is the nature angle (Ghirardo & Bothien 2018; Magri et al.2023). (b) State from the raw data. (c) State predicted by the proposed real-time digital twin.

Figure 13

Figure 13. Generalizability study. Estimated values of the two stability parameters $c_2\beta$ (circles) and $\nu$ (triangles) after DA with the r-EnKF using the same ESN, which is not trained with data for $\varPhi =0.5625$. Lighter colours indicate a stronger bias regularization parameter; larger marker sizes indicate more accurate solutions, i.e. smaller r.m.s. errors; and the error bars represent the ensemble standard deviation. The dashed lines correspond to the parameters identified by offline Langevin regression (Indlekofer et al.2022).

Figure 14

Figure 14. Generalizability study. Histograms of the acoustic pressure at $\varPhi =0.5625$ after assimilation with the r-EnKF, at the four observed azimuthal locations. The ESN used in the digital twin is not trained with data for $\varPhi =0.5625$. Comparison between the presumed ground truth (black), the observations from raw data (red), the ensemble prediction (filled cyan) and its mean (dashed teal), and bias-corrected ensemble predictions (filled navy) and its mean (dashed light blue). The vertical lines indicate the mean of each of the distributions.

Figure 15

Algorithm 1. Training dataset generation

Figure 16

Table 2. Parameters used in the simulations.

Figure 17

Table 3. Thermoacoustic parameters inferred by the minimum-r.m.s. solution (see figure 10) of the digital twin (DT) and the bias-unregularized filter (EnKF) compared with the parameters identified by Indlekofer et al. (2022) (ref.).