Hostname: page-component-74656f9884-j7cmm Total loading time: 0 Render date: 2026-11-07T21:56:04.009Z Has data issue: false hasContentIssue false

An indentation method for evaluation of residual stress: ESTIMATION of stress-free indentation curve using stress-independent indentation parameters

Published online by Cambridge University Press:  06 February 2019

Jong-hyoung Kim
Affiliation:
Department of Materials Science and Engineering, Seoul National University, Seoul 08826, Korea
Sungki Choi*
Affiliation:
Department of Materials Science and Engineering, Seoul National University, Seoul 08826, Korea
Junsang Lee
Affiliation:
Department of Materials Science and Engineering, Seoul National University, Seoul 08826, Korea
Hee-Jun Ahn
Affiliation:
Semiconductor R&D Center, Samsung Electronics, Hwaseong, Gyeonggi-do 18448, Korea
Young-Cheon Kim
Affiliation:
School of Advanced Materials Engineering, Andong National University, Andong, Gyeongsangbuk-do 36729, Korea
Min-Jae Choi*
Affiliation:
Nuclear Materials Research Division, Korea Atomic Energy Research Institute, Daejeon 34057, Korea
Dongil Kwon
Affiliation:
Department of Materials Science and Engineering, Seoul National University, Seoul 08826, Korea
*
a)Address all correspondence to this author. e-mail: mjchoi@kaeri.re.kr

Abstract

Residual stress is generally evaluated using indentation by comparing the indentation curves of stressed and stress-free states. Here, we suggest a new method that can evaluate surface residual stress without indentation testing on stress-free specimen using stress-independent indentation parameters and an analysis of indentation contact morphology for the stress-free state. We found that several indentation parameters are independent of the stress by Vickers indentation testing on various stress states. The indentation contact morphology can be represented by indentation parameters including stress-independent ones, and by applying the stress-independent parameters obtained from the stressed state to the indentation contact depth function, we can estimate an indentation curve for stress-free state. The estimated curve matches well with the experimental stress-free indentation curve, and it was also confirmed that the applied stress values evaluated by comparing the estimated curve with the stressed indentation curve agree well with the reference values obtained from strain gauge.

Information

Type
Article
Copyright
Copyright © Materials Research Society 2019 
Figure 0

Figure 1: Schematic indentation loading curves for various stress states.

Figure 1

Figure 2: (a) Load–depth results for Vickers indentation of type 316L austenitic stainless steel in various stress states, (b) surface morphology during contact, and (c) surface morphology after unloading.

Figure 2

Figure 3: Dependence of exponent of Meyer’s power law for loading curve on stress: (a) type 316L austenitic stainless steel, (b) type 304 austenitic stainless steel, (c) SA508 Gr.1a and mechanical properties: (d) ratio of yield strength and ultimate tensile strength, (e) ratio of elastic modulus and yield strength, and (f) strain-hardening exponent.

Figure 3

Figure 4: Effect of stress on indentation parameters: (a) difference between maximum and final depths, (b) contact area obtained from optical microscopy, and (c) contact depth calculated from contact area.

Figure 4

TABLE I: Effect of stress on stress-independent indentation parameters for type 316L austenitic stainless steel.

Figure 5

Figure 5: Linear correlation between contact depth morphology and indentation depths.

Figure 6

Figure 6: (a) Maximum indentation depth for stress-free state estimated from various stressed states, and (b) comparison between real stress-free indentation curve and loading curve estimated from stressed state.

Figure 7

Figure 7: Evaluated stress using indentation by estimating stress-free state from stressed specimen.

Figure 8

Figure 8: Method estimating stress-free indentation curve from stressed specimen by using stress-independent indentation parameters.

Figure 9

Figure 9: (a) Schematic diagram and (b) photo of uniaxial-stress-generating jig.