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Following crack path selection in multifilm structures with weak and strong interfaces by in situ 4-point-bending

Published online by Cambridge University Press:  13 April 2015

Bernhard Völker
Affiliation:
KAI - Kompetenzzentrum Automobil- und Industrieelektronik GmbH, 9524 Villach, Austria; and Department Materials Physics, Montanuniversität Leoben, 8700 Leoben, Austria
Sriram Venkatesan
Affiliation:
Max-Planck-Institut für Eisenforschung GmbH, 40237 Düsseldorf, Germany
Walther Heinz
Affiliation:
KAI - Kompetenzzentrum Automobil- und Industrieelektronik GmbH, 9524 Villach, Austria
Kurt Matoy
Affiliation:
Infineon Technologies AG, 9500 Villach, Austria
Roman Roth
Affiliation:
Infineon Technologies AG, 9500 Villach, Austria
Jörg-Martin Batke
Affiliation:
Infineon Technologies AG, 93049 Regensburg, Germany
Megan J. Cordill
Affiliation:
Erich Schmid Institute of Materials Science, Austrian Academy of Sciences, 8700 Leoben, Austria
Gerhard Dehm*
Affiliation:
Max-Planck-Institut für Eisenforschung GmbH, 40237 Düsseldorf, Germany
*
a) Address all correspondence to this author. e-mail: dehm@mpie.de

Abstract

In this study, the interfacial adhesion of Cu and TiN on an annealed borophosphosilicate glass (BPSG) in a multilayer material stack was investigated. The two material systems, Cu/BPSG and TiN/BPSG, are representatives for weak and strong interfaces, respectively. A weak and a strong interface was chosen to identify possible differences in the fracture path selection for the multilayer material systems. To investigate this, in situ 4-point-bending experiments were performed under an optical microscope and in a scanning electron microscope. Complementary ex situ 4-point-bending experiments were carried out on the identical material systems. These tests revealed that for the two analyzed systems there is a large discrepancy in the success rate of failure along the interface of interest, which is a prerequisite for determining the corresponding interface energy release rate. This phenomenon can be understood by using theoretical findings of earlier studies reported in the literature, which are in agreement with the experimental outcome of the in situ 4-point-bending measurements presented here.

Information

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Articles
Copyright
Copyright © Materials Research Society 2015 
Figure 0

TABLE I. Layer structure of the two investigated material stacks and the investigations which have been performed for each material system. 4PB—4-point-bending (ex situ and in situ); AES; EDX in the TEM.

Figure 1

FIG. 1. Load–displacement curves of ex situ 4-point-bending fracture experiments. The curve with the lower load plateau is for Material Stack A, the Cu metallization, and the curve with the higher load plateau for Material Stack B, the TiN layer.

Figure 2

TABLE II. 4-point-bending results for different material stacks. The interface energy release rates for Material Stack A are in good agreement with each other. For Material Stack B, only the ex situ experiments gave one sample, which could be used to evaluate an interface energy release rate of the TiN/BPSG interface. The failing interface was confirmed by post-mortem characterization.

Figure 3

FIG. 2. Two in situ SEM images after crack initiation for the two Material Stacks A and B are shown. (a) Image of the crack reveals fracture along the Cu/BPSG interface of Material Stack A. Note that the 300 nm Cu and 500 nm AlSiCu films appear as one layer in the image, which may be due to interdiffusion (see Fig. 4). Furthermore, it can be seen that some residues from the Al–Cu layer seem to stick to the BPSG. (b) The layer structure of Material Stack B. The image reveals that the crack does not kink onto the interface between TiN/BPSG. It rather propagates through the TiN and the AlSiCu layer and arrests at the AlSiCu/epoxy interface. All layers have significantly different contrasts, which permit their identification in the secondary electron image.

Figure 4

FIG. 3. AES spectra of the 4-point-bending fracture surfaces of Material Stacks A [(a) and (b)] and B [(c) and (d)]. The spectra show that for the investigated samples the failing interface is the one between Cu (Material Stack A) or TiN (Material Stack B) and BPSG. In the AES spectra in (a) and (b), Al is found on both fracture surfaces. This occurs because of Al diffusion through the Cu layer into the BPSG layer. In spectra (c) and (d), the fracture surfaces of Material Stack B are depicted. In image (c), the BPSG fracture surface, TiN residues are detected.

Figure 5

FIG. 4. HAADF images for Material Stack A (a). Small pores [white arrow in (a)] are resolved at the interface between BPSG and the metal layer. The contrast difference indicates Cu rich (bright) and Al rich (dark) regions in the nominally 300 nm thick Cu/500 nm thick AlSiCu layers. (b) Concentration profiles for Cu, Al, and Si were revealed by EDX line scans [see black arrow in (a)]. The line scan profile of Material Stack A resolves Al diffusion through the Cu layer. In addition, it can be seen that the Cu signal intensity decreases with distance from the interface. This is supported by the EDX map of the Cu + AlSiCu layer in (c). In (c), green represents Al, blue Cu, and red Si. Note that some Si particles are found in the AlSiCu side of the layer. The Si precipitates are also resolved in the HAADF image by their scattering contrast.