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Direct numerical simulation of a turbulent core-annular flow with water-lubricated high viscosity oil in a vertical pipe

Published online by Cambridge University Press:  20 June 2018

Kiyoung Kim
Affiliation:
Department of Mechanical & Aerospace Engineering, Seoul National University, Seoul 08826, Korea
Haecheon Choi*
Affiliation:
Department of Mechanical & Aerospace Engineering, Seoul National University, Seoul 08826, Korea Institute of Advanced Machines and Design, Seoul National University, Seoul 08826, Korea
*
†Email address for correspondence: choi@snu.ac.kr

Abstract

The characteristics of a turbulent core-annular flow with water-lubricated high viscosity oil in a vertical pipe are investigated using direct numerical simulation, in conjunction with a level-set method to track the phase interface between oil and water. At a given mean wall friction ($Re_{\unicode[STIX]{x1D70F}}=u_{\unicode[STIX]{x1D70F}}R/\unicode[STIX]{x1D708}_{w}=720$, where $u_{\unicode[STIX]{x1D70F}}$ is the friction velocity, $R$ is the pipe radius and $\unicode[STIX]{x1D708}_{w}$ is the kinematic viscosity of water), the total volume flow rate of a core-annular flow is similar to that of a turbulent single-phase pipe flow of water, indicating that water lubrication is an effective tool to transport high viscosity oil in a pipe. The high viscosity oil flow in the core region is almost a plug flow due to its high viscosity, and the water flow in the annular region is turbulent except for the case of large oil volume fraction (e.g. 0.91 in the present study). With decreasing oil volume fraction, the mean velocity profile in the annulus becomes more like that of turbulent pipe flow, but the streamwise evolution of vortical structures is obstructed by the phase interface wave. In a reference frame moving with the core velocity, water is observed to be trapped inside the wave valley in the annulus, and only a small amount of water runs through the wave crest. The phase interface of the core-annular flow consists of different streamwise and azimuthal wavenumber components for different oil holdups. The azimuthal wavenumber spectra of the phase interface amplitude have largest power at the smallest wavenumber whose corresponding wavelength is the pipe circumference, while the streamwise wavenumber having the largest power decreases with decreasing oil volume fraction. The overall convection velocity of the phase interface is slightly lower than the core velocity. Finally, we suggest a predictive oil holdup model by defining the displacement thickness in the annulus and considering the boundary layer characteristics of water flow. This model predicts the variation of the oil holdup with the superficial velocity ratio very well.

Information

Type
JFM Papers
Copyright
© 2018 Cambridge University Press 
Figure 0

Figure 1. (a) Schematic diagram of the core-annular flow in a vertical pipe; (b) initial velocity profiles; (c) grid distribution for case 3 ($\unicode[STIX]{x1D700}_{o}=0.71$, see table 1). In (b), the velocity profiles abruptly change across the phase interfaces.

Figure 1

Table 1. Cases considered: oil holdup, mean radial location of the phase interface and mean pressure gradient.

Figure 2

Table 2. Flow conditions, computational domain sizes and number of grid points.

Figure 3

Figure 2. Resolution study for $\unicode[STIX]{x1D700}_{o}=0.83$: profiles of the mean streamwise velocity of water.

Figure 4

Figure 3. Variations of the volume flow rates with the oil holdup: present simulation (▴, water; ▪, oil; ●, their sum); Vanegas Prada & Bannwart (2001, experiment) at $Re_{\unicode[STIX]{x1D70F}}\approx 720$ (▵, water; ▫, oil; ○, their sum). The data of Vanegas Prada & Bannwart (2001) are taken from the PhD thesis of Vanegas Prada (1999).

Figure 5

Figure 4. Contours of the instantaneous streamwise velocity relative to the core velocity: (a) $\unicode[STIX]{x1D700}_{o}=0.91$; (b) $0.71$; (c) $0.56$.

Figure 6

Figure 5. Streamwise distributions of the instantaneous bulk velocities of oil and water ($\tilde{u} _{o}(x)$ and $\tilde{u} _{w}(x)$, respectively), superficial velocity of water ($\tilde{j}_{w}(x)$), half of the hydraulic diameter of the phase interface ($\tilde{h}$) and the ratio of instantaneous water area to the pipe cross-sectional area ($A_{w}/A$) for $\unicode[STIX]{x1D700}_{o}=0.71$ at the same instant as in figure 4(b), together with the cross-sectional shapes of instantaneous phase interface at two different streamwise locations: ——, $\tilde{u} _{o}/u_{\unicode[STIX]{x1D70F}}$; - - - -, $\tilde{u} _{w}/u_{\unicode[STIX]{x1D70F}}$; – - – - –, $\tilde{j}_{w}/u_{\unicode[STIX]{x1D70F}}$; – -- – -- –, $A_{w}/A$; $\cdots \cdots$, $\tilde{h}$.

Figure 7

Figure 6. Contours of the instantaneous pressure fluctuations ($\unicode[STIX]{x1D700}_{o}=0.71$) at the same instant as in figure 4(b).

Figure 8

Figure 7. Instantaneous velocity vectors and contours of the instantaneous pressure fluctuations near the crest of the interface ($\unicode[STIX]{x1D700}_{o}=0.71$): (a) in a reference frame moving with the core velocity; (b) in a stationary reference frame. Here, the time is same as that in figure 4(b).

Figure 9

Figure 8. Instantaneous phase interface and vortical structures ($\unicode[STIX]{x1D706}_{2}=-200\,000$ (Jeong & Hussain 1995)) in the annulus ($\unicode[STIX]{x1D700}_{o}=0.71$).

Figure 10

Figure 9. Distributions of the mean water volume fraction in the radial direction.

Figure 11

Figure 10. Profiles of the mean streamwise velocities of water and oil for different oil holdups: (a) $\overline{u}_{w}$ and $\overline{u}_{o}$; (b) $\overline{u}_{w}^{\ast }(=\overline{u}_{w}\overline{\unicode[STIX]{x1D713}})$. The red line denotes the mean velocity profile of a single-phase pipe flow at $Re_{\unicode[STIX]{x1D70F}}=685$ (Wu et al.2012) and the log law of $u^{+}=2.5\ln (R-r)^{+}+5.5$ is from Eggels et al. (1994).

Figure 12

Figure 11. Radial distributions of shear stresses in the mean streamwise momentum equation (blue lines, Reynolds shear stress; red lines, viscous shear stress; black lines, total shear stress) and the mean water volume fraction (green lines). - - - -, $\unicode[STIX]{x1D700}_{o}=0.83$; – - – - –, $0.71$; $\cdots \cdots$, $0.56$; ——, single-phase pipe flow at $Re_{\unicode[STIX]{x1D70F}}=685$ (Wu et al.2012).

Figure 13

Figure 12. Characteristics of the phase interfaces: (a) instantaneous shapes; (b) their maximum, average and minimum radii; (c) PDFs of the radial location of the phase interfaces. In (c), thin vertical lines indicate the mean locations of the phase interface for given oil holdups.

Figure 14

Figure 13. One-dimensional spectra of the phase interface amplitude: (a) streamwise wavenumber; (b) azimuthal wavenumber; (c) frequency.

Figure 15

Figure 14. Convection velocities as a function of the streamwise wavenumber.

Figure 16

Figure 15. Displacement thickness $\unicode[STIX]{x1D6FF}^{\ast }$ ($\unicode[STIX]{x1D700}_{o}=0.71$): (a) schematic diagram; (b) instantaneous streamwise distributions of the displacement thickness and $R-\tilde{h}$ in wall units with local friction velocity, $\tilde{u} _{\unicode[STIX]{x1D70F}}$, at the same instant as in figure 4(b). In (b), ——, $\unicode[STIX]{x1D6FF}^{\ast }\tilde{u} _{\unicode[STIX]{x1D70F}}/\unicode[STIX]{x1D708}_{w}$; – - – - –, $(R-\tilde{h})\tilde{u} _{\unicode[STIX]{x1D70F}}/\unicode[STIX]{x1D708}_{w}$.

Figure 17

Figure 16. Profiles of the mean water volume fraction, $\overline{\unicode[STIX]{x1D713}}$, and the mean streamwise velocity weighted by $\overline{\unicode[STIX]{x1D713}}$, $\overline{u}_{w}^{\ast }$, for $\unicode[STIX]{x1D700}_{o}=0.71$.

Figure 18

Figure 17. Variation of the oil holdup with the superficial velocity ratio: (a) $\overline{\unicode[STIX]{x1D70F}}_{w}$ obtained from (3.21)–(3.23); (b) $\overline{\unicode[STIX]{x1D70F}}_{w}$ obtained directly from experimental data (Bai et al. (1992) ($Re_{\unicode[STIX]{x1D70F}}\approx 100{-}350$); Vanegas Prada & Bannwart (2001) ($Re_{\unicode[STIX]{x1D70F}}\approx 600{-}1800$)) and from present simulation ($Re_{\unicode[STIX]{x1D70F}}=720$). Here, circles are the data from experiments, diamonds are from present numerical simulation, lines are from the previous models and present asymptotic solution and crosses are from the present model. The asymptotic solution is obtained with $\overline{\unicode[STIX]{x1D6FF}^{\ast }}=0$ (i.e. assuming that the bulk velocities of water and oil are same). Higher $\unicode[STIX]{x1D700}_{o}$ values than the asymptotic solution indicate that the bulk velocity of water is faster than that of oil because of an oil dispersion in water or oil adhesion to the wall (Vuong 2009). Our model does not consider this situation.