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Particle capture by expanding droplets: effects of inner diffusion

Published online by Cambridge University Press:  13 September 2022

Gesse A. Roure
Affiliation:
Department of Chemical and Biological Engineering, University of Colorado, Boulder, CO 80309-0596, USA
Jenna Trost
Affiliation:
Department of Chemical and Biological Engineering, University of Colorado, Boulder, CO 80309-0596, USA
Robert H. Davis*
Affiliation:
Department of Chemical and Biological Engineering, University of Colorado, Boulder, CO 80309-0596, USA
*
†Email address for correspondence: robert.davis@colorado.edu

Abstract

Fast agglomeration by emulsion binders to capture fine, hydrophobic particles has been developed in the past few years as an alternative to froth flotation by small air bubbles. This new method consists of mixing a particle suspension and saltwater-filled droplets covered with semi-permeable oil layers. These droplets expand due to an osmotic flux of water caused by the presence of salt inside the droplets. To better understand the physics underlying this novel particle capture method, we investigate binary interactions between droplets and particles. The current work examines the dynamics of a rigid spherical particle and a semi-permeable spherical drop that expands due to osmosis in an external, pure-extensional flow field. The droplet is governed by an expansion-diffusion problem, which is coupled to the set of dynamical equations governing the relative particle trajectory. By performing multiple trajectory simulations, we calculate transient collision efficiencies, which can be used to determine the collision kernel for population dynamics. We also use these simulations to better understand the evolution of the microstructure by determining the transient behaviour of the pair distribution function. Our results indicate that the presence of drop expansion increases the collision efficiency of the system, especially for very small particles, which are the most difficult to capture by froth flotation. Moreover, although the presence of slow salt diffusion inside the drops can mitigate this improvement, the contribution of expansion to the collision efficiency may still be considerable, even in the absence of hydrophobic or other attractive forces.

Information

Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (https://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution, and reproduction in any medium, provided the original work is properly cited.
Copyright
© The Author(s), 2022. Published by Cambridge University Press
Figure 0

Figure 1. Sketch of the binary interaction model between a spherical particle and a semi-permeable drop in the presence of an external linear flow. The presence of salt inside the droplet leads to its swelling, which can be mitigated by a slow diffusion of salt inside the drop. The dashed circle represents the starting configuration of the droplet, with starting radius $a_i$. The drop radius $a_d$ changes with time as the drop expands due to the water permeation caused by osmosis.

Figure 1

Figure 2. Numerical results for the relative particle trajectories for $K^* = 10^{-4}$, $a_p = 0.25$, $y_0 = 0$, $z_0 = 4.0$ and $x_0 = 0.2$, $0.4$, $0.6$ and $0.8$ (left to right): (a) result for a non-expanding droplet and (b) result for an expanding drop with $\textrm {Eg} = 2.0$ and ${\textit {Pe}} = 0$. Although the trajectories all have the same starting position, more particles are captured in the presence of swelling. The dashed semi-circles in panel (b) are the drop interfaces at the time of capture.

Figure 2

Figure 3. Separation gap versus time for particles starting in the $xy$ plane (i.e. at $z = 0$) for $a_p = 0.5$, $K^* = 10^{-4}$, ${\textit {Pe}} = 0$: (a) $\textrm {Eg} = 0$; (b) $\textrm {Eg} = 0.25$; (c) $\textrm {Eg} = 0.5$ and (d) $\textrm {Eg} = 1.0$ for different starting positions. For values of Eg above a threshold given by $R(0)(1 - A_0)$, there is a bifurcation in the behaviour of the system, indicated by the formation of the lateral capture layer with thickness $\delta =$ (b) 0.04, (c) 0.083 and (d) = 0.163.

Figure 3

Figure 4. Sketch of the different geometries involved in the collision volume analysis and the relationship between them. Here, $V_{col}$ is the volume composed of starting points of trajectories that lead to a collision in a time $\tau \le t$, $A_{col}$ is the surface composed by starting points of trajectories that lead to a collision in a time $t$, $S_{col}$ is the region of the collision sphere that is able to capture particles at a time $t$ and $\psi _t$ is the time-evolution operator of the dynamical system.

Figure 4

Figure 5. Numerical results for the pair distribution function $f(\boldsymbol {x},t)$ for $K = 10^{-4}$, ${\textit {Pe}} = 0$, $a_p = 0.5$: (a) $\textrm {Eg} =0$ and (b) $\textrm {Eg} =1$. The results shown in the figure are evaluated at the surface of a sphere of radius $R(t) + 0.01$. For $\textrm {Eg} =0$, there is a zero-probability region corresponding to the wake region. For non-zero values of Eg, the formation of such a region only occurs at larger times.

Figure 5

Figure 6. Evolution of the salt concentration profile for (a) ${\textit {Pe}} = 2$ and (b) ${\textit {Pe}} = 200$ and times $t = 0.1$, $0.2$, $0.3$, $0.4$ and $0.5$. For high Péclet numbers, the diffusion effects are constrained to a concentration boundary layer, as predicted in our previous work (Roure & Davis 2021a). The vertical dashed lines are the drop radii at the specific time.

Figure 6

Figure 7. Radial evolution of a spherical droplet size for different Péclet numbers. As the diffusion becomes slower, the salt concentration at the drop surface diminishes, reducing the osmotic influx and leading to a slower expansion.

Figure 7

Figure 8. Collision efficiency versus time for $a_p = 0.5$, $\textrm {Eg} =1$, and $K^* = 10^{-4}$ (solid lines) and $K^* = 10^{-6}$ (dashed lines) for different Péclet numbers. Although all of the curves start at the same value, the increase in the Péclet number results in a faster decay in salt concentration at the boundary at short times, which leads to a slower drop swelling and, thus, lower collision efficiency.

Figure 8

Figure 9. Collision efficiency versus time for $a_p = 0.5$, ${\textit {Pe}} = 200$ and different values of the engulfment parameter Eg. The solid lines represent the results for $K^* = 10^{-4}$, whereas the dashed lines are the results for $K^* = 10^{-6}$. For large values of Eg, the collision efficiency is dominated by engulfment and the results coincide. For non-expanding droplets, however, the collision efficiency for permeability $K^* = 10^{-4}$ at larger times is approximately twice as large as the one for $K^* = 10^{-6}$.

Figure 9

Figure 10. Collision efficiency versus time for $K^* = 10^{-4}$ and $a_p = 0.1$, $0.25$, $0.5$ and $1.0$ for (a) $\textrm {Eg} = 0$ and (b) $\textrm {Eg} = 1$ and ${\textit {Pe}} = 200$. In panel (a), the collision efficiency presents an increasing behaviour until it reaches the steady state predicted by collision theory, represented by the dashed lines. In panel (b), the behaviour is initially dominated by engulfment, but transitions to a long-time, quasi-steady behaviour.

Figure 10

Figure 11. Collision efficiency at time $t = 1$ versus non-dimensional particle radius for $K^* = 10^{-4}$ and different values of the engulfment parameter Eg: (a) results for ${\textit {Pe}} = 5$ and (b) results for ${\textit {Pe}} = 200$.

Figure 11

Figure 12. Phase diagram representing the transition between flow- and engulfment-dominated particle capture for $a_p = 0.5$ and $K^*=10^{-4}$ and ${\textit {Pe}} =$ $0.1$, $1$, $5$, $25$, $100$, $200$ and $300$. For each Péclet number, we identify a critical engulfment parameter, Eg$_c$, represented by the solid curve, at which there is a transition between particle-capture mechanisms. The region above the transition curve represents engulfment-dominated particle capture, whereas the shaded area below is the region of flow-dominated particle capture.

Figure 12

Figure 13. Numerical results for the collision efficiency versus particle radius. The dashed curve is the reference result for the steady-state collision efficiencies of froth flotation obtained by Loewenberg & Davis (1994) for different particle radii and $H \equiv A/(RT) = 1$. The solid curves are the results for the fast agglomeration method where: (i) $\textrm {Eg} = 0$, $K^* = 10^{-6}$; (ii) $\textrm {Eg} = 0$, $K^* = 10^{-4}$; (iii) $\textrm {Eg} = 0.05$, $K^* = 10^{-6}$; (iv) $\textrm {Eg} = 0.1$, $K^* = 10^{-6}$, ${\textit {Pe}} = 200$; and (v) $\textrm {Eg} = 0.25$, $K^* = 10^{-6}$, ${\textit {Pe}} = 200$. The inset shows a closeup of the region for smaller particle sizes. The results for non-expanding droplets are at steady state, whereas the results for expanding droplets are evaluated at $t = 1$.