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RF MEMS ohmic switches for matrix configurations

Published online by Cambridge University Press:  02 August 2012

Giorgio De Angelis
Affiliation:
CNR-IMM Roma, Via Fosso del cavaliere 100, 00133, Roma, Italy. Phone: +39 06 4993 4536
Andrea Lucibello
Affiliation:
CNR-IMM Roma, Via Fosso del cavaliere 100, 00133, Roma, Italy. Phone: +39 06 4993 4536
Emanuela Proietti
Affiliation:
CNR-IMM Roma, Via Fosso del cavaliere 100, 00133, Roma, Italy. Phone: +39 06 4993 4536
Romolo Marcelli*
Affiliation:
CNR-IMM Roma, Via Fosso del cavaliere 100, 00133, Roma, Italy. Phone: +39 06 4993 4536
Giancarlo Bartolucci
Affiliation:
CNR-IMM Roma, Via Fosso del cavaliere 100, 00133, Roma, Italy. Phone: +39 06 4993 4536 Department of Electronic Engineering, University of Roma “Tor Vergata”, Via del Politecnico 1, 00133 Roma, Italy
Federico Casini
Affiliation:
Department of Electronic Engineering, University of Perugia, Via G. Duranti 93, 06125 Perugia, Italy
Paola Farinelli
Affiliation:
Department of Electronic Engineering, University of Perugia, Via G. Duranti 93, 06125 Perugia, Italy
Giovanni Mannocchi
Affiliation:
THALES ALENIA SPACE Italia, Via Saccomuro 24, 00131 Roma, Italy
Sergio Di Nardo
Affiliation:
THALES ALENIA SPACE Italia, Via Saccomuro 24, 00131 Roma, Italy
Daniele Pochesci
Affiliation:
THALES ALENIA SPACE Italia, Via Saccomuro 24, 00131 Roma, Italy
Benno Margesin
Affiliation:
FBK-Center for Materials and Microsystems – Irst, Via Sommarive 18, Povo 38100, Trento, Italy
Flavio Giacomozzi
Affiliation:
FBK-Center for Materials and Microsystems – Irst, Via Sommarive 18, Povo 38100, Trento, Italy
Olivier Vendier
Affiliation:
THALES ALENIA SPACE France, Toulouse, France
Taeyoung Kim
Affiliation:
Technische Universität München, Arcisstrasse 21, 80333 München, Germany
Larissa Vietzorreck
Affiliation:
Technische Universität München, Arcisstrasse 21, 80333 München, Germany
*
Corresponding author: R. Marcelli Email: Romolo.Marcelli@imm.cnr.it
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Abstract

Two different topologies of radio frequency micro-electro-mechanical system (RF MEMS) series ohmic switches (cantilever and clamped–clamped beams) in coplanar waveguide (CPW) configuration have been characterized by means of DC, environmental, and RF measurements. In particular, on-wafer checks have been followed by RF test after vibration, thermal shocks, and temperature cycles. The devices have been manufactured on high resistivity silicon substrates, as building blocks to be implemented in different single-pole 4-throw (SP4 T), double-pole double-throw (DPDT) configurations, and then integrated in Low Temperature Co-fired Ceramics (LTCC) technology for the realization of large-order Clos 3D networks.

Information

Type
Research Papers
Copyright
Copyright © Cambridge University Press and the European Microwave Association 2012
Figure 0

Fig. 1. Multi-layer technology to realize: (a) the contact bumps, (b) the stoppers, and (c) the electrodes for (d) the final device. LTO refers to low thermal oxide deposition by silane SiH4, TEOS to the higher temperature tetraethylorthosilicate deposition (Si(OC2H5)4). “Metal” means a multi-layer deposition comprising Ti/TiN/Al/Ti/TiN. The partial thicknesses used for the metal multilayer are, starting from the substrate toward the top surface are, in nm: Ti 30, TiN 50, Al 410, Ti 60, TiN 80 arriving to a metal having a total thickness of 630 nm, as it is shown in the figure. In particular, Ti 30 nm and TiN 50 nm are diffusion barriers toward the poly, whereas Ti 60 nm and TiN 80 nm on the surface are used for both diffusion barrier and to hindrance the hillocks formation during the LTO deposition.

Figure 1

Fig. 2. SEM picture of the double-clamped SPST series ohmic switch belonging to a SPDT structure. Two lateral wings are used for improving the electrical contact at the I/O ports. Details of the switch are given in the figure. “C” means the place where the metal beam is clamped.

Figure 2

Fig. 3. Series ohmic winged switch. Lateral wings have been included for improving the electrical contact. When the switch is actuated, the bridge, isolated with respect to the ground, closes the central conductor of the CPW with a metal-to-metal contact and the device is in the ON state.

Figure 3

Table 1. Series ohmic winged switches description.

Figure 4

Table 2. Cantilever description.

Figure 5

Fig. 4. Top view of the cantilever MEMS switch.

Figure 6

Fig. 5. Experimental setup for the characterization of the contact resistance of the ohmic switches. DUT is the device under test.

Figure 7

Fig. 6. Contact resistance of the CW (a) and SW (b) switches as a function of time. Reliability by means of cycles up to 105 actuations has been also measured. Better contact resistances have been measured for the CW configuration with respect to the SW one. De-actuation refers to the voltage at which the bridge is re-stored to the initial position, after being actuated.

Figure 8

Fig. 7. The test bench is composed by the following instruments: one dual power supply for the devices actuation, one PC, one VNA, one waveform generator for the pulse train definition, two digital multimeters for controlling both actuation voltage and current flow (if any), one temperature-relative humidity sensor (T, RH% in the figure). The DUT is kept under nitrogen flow.

Figure 9

Fig. 8. Isolation performances of the SW switch. Curves are practically super-imposed.

Figure 10

Fig. 9. Return loss (a), and transmission (b) for the SW switch.

Figure 11

Fig. 10. Measured isolation performances for the CW switch up to 105 cycles.

Figure 12

Fig. 11. Insertion loss and return loss for the CW switch up to 105 cycles.

Figure 13

Table 3. Actuation voltage for different SW switches measured on the same wafer after thermal and mechanical tests.

Figure 14

Table 4. Scattering parameters of the SW and CW devices after temperature and mechanical stress.

Figure 15

Fig. 12. S21(V) test for the CW switch at 8 GHz. The S21 change due to the actuation of the SW switch before and after the DC stress is plotted, with full overlap between the initial and final curves. It is an evidence that the endurance test was passed without modifications in the electrical response of the device.

Figure 16

Fig. 13. 3D Clos configuration of the final matrix.

Figure 17

Fig. 14. (a) SP4 T switch based on SPDT switches with an additional shunt switch in the second stage, in order to improve isolation, and (b) DPDT switch based on ohmic switches.

Figure 18

Fig. 15. Cross-section of 4 × 4 sub-block.

Figure 19

Fig. 16. (a) Simulated return loss, (b) simulated insertion loss and (c) simulated isolation of the entire matrix based on 3D Clos network with SP4 Ts.