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On the effect of electrostatic surface forces on dielectric falling films

Published online by Cambridge University Press:  13 November 2020

Wilko Rohlfs*
Affiliation:
Institute of Heat and Mass Transfer, RWTH Aachen University, Augustinerbach 6, 52056 Aachen, Germany
Liam M. F. Cammiade
Affiliation:
Institute of Heat and Mass Transfer, RWTH Aachen University, Augustinerbach 6, 52056 Aachen, Germany
Manuel Rietz
Affiliation:
Institute of Heat and Mass Transfer, RWTH Aachen University, Augustinerbach 6, 52056 Aachen, Germany
Benoit Scheid
Affiliation:
TIPs, Université Libre de Bruxelles C.P. 165/67, Avenue F.D. Roosevelt 50, 1050 Bruxelles, Belgium
*
†Email address for correspondence: rohlfs@wsa.rwth-aachen.de

Abstract

The destabilization of a dielectric film flow due to an electrostatic surface force is investigated. A weighted residuals integral boundary-layer (WIBL) model is derived and validated against full numerical simulations. The equations of the WIBL model indicate that the electrostatic surface force contributes to the evolution equations in a similar mathematical way as the volumetric gravitational force. Contrary to gravity, an additional electrostatic contribution ($\chi _2$) arises, whose impact increases nonlinearly with decreasing capacitor plate distance. This nonlinear contribution causes a fold of the branch of solutions of the dynamical system and, thus, the co-existence of a low amplitude solution that is stable against infinitesimal disturbances and an unstable high amplitude solution. In time-dependent simulations, the fold coincides with the limit in the parameter space beyond which a finite-time blow-up occurs with an unsaturated growth of the main wave hump leading to wave pinch-off and drop formation. Thus, a phase diagram can be constructed by tracking this fold. The shape of the main wave prior to blow-up depends on the electrostatic parameter $\chi _2$. If this parameter is zero, the force is equivalent to a hanging film flow configuration and dripping occurs with a drop-shaped structure. With an increasing contribution of the parameter $\chi _2$, Taylor-cone waves occur prior to finite-time blow-up, leading to jetting. Finally, the transition from stable to unstable waves is investigated in terms of the two dimensionless electric parameters, the Reynolds, and viscous dissipation numbers. Imposing the most amplified wavelength, a transition border between stable solutions and jetting is identified.

Information

Type
JFM Papers
Copyright
© The Author(s), 2020. Published by Cambridge University Press
Figure 0

Figure 1. Influence of the electrostatic surface force on a one-dimensional two-phase system. Notation is defined in the text.

Figure 1

Figure 2. Electrostatically induced interfacial normal stress (2.6) as a function of the film thickness $\bar {h}$ for $\varepsilon _{g}=1$, $\varepsilon _{l}=69.1$, $\bar {V}_0=1000\ \textrm {V}$ and $\bar {H}_c=0.7\ \textrm {mm}$. The maximum interfacial pressure for $\bar {h}=\bar {H}_c$ is $\bar {p}_{el,max}=4.25\times 10^4\ \textrm {Pa}$.

Figure 2

Figure 3. Comparison of travelling wave characteristics between direct numerical simulations (DNS) using interFoam, the smooth interface compression method and the weighted residuals integral boundary layer model for $\delta =4.28$, $\eta =0.057$, $\chi _1=0$ and $k_x=0.897$. The plot is a combination of data presented in Rohlfs (2016) and Rohlfs et al. (2017).

Figure 3

Figure 4. Influence of electrostatic forces ($\chi _1$ and $\chi _2$, e.g. thick black lines $\chi _2=0$, blue dashed lines $\chi _2=0.01$ and red lines $\chi _2=0.025$) on the characteristics of homoclinic solutions obtained with the WIBL model: maximum film thickness (a,c,e) and wave speed (b,d,f) as a function of the reduced Reynolds number $\delta$ for different values of the viscous dissipation number $\eta$. The stars indicate the onset of circulating waves, the crosses the onset of flow reversal and the filled circles the onset of waves. Cases with $\chi _2=0$ (solid black lines) correspond to cases of negative gravity with $\zeta =-\chi _1$. Note, that the amplitude for $\chi _2=0.025$ and $\chi _1=0.75$ for $\eta =0.01$ is too large and has therefore not been plotted.

Figure 4

Figure 5. Influence of the electrostatic surface force on the flow conditions with $\delta =4.28$, $\eta =0.057$ and $\bar {H}_{c}=0.7\ \textrm {mm}$ and $\bar {\psi }_0=200\ \textrm {V}$. (a,b) Illustrate the wave profile, the streamlines inside the liquid phase (thin black lines) and iso-potentials in the gaseous phase (thin grey lines). (c) Illustrates the different pressure contributions obtained by the fully resolved numerical simulations (coloured lines) and the WIBL model (grey lines).

Figure 5

Figure 6. Same as figure 5 for $\bar {H}_{c}=0.7\ \textrm {mm}$ and $\bar {\psi }_0=535 \ \textrm {V}$.

Figure 6

Figure 7. Same as figure 5 for $\bar {H}_{c}=1.4\ \textrm {mm}$ and $\bar {\psi }_0=2800\ \textrm {V}$.

Figure 7

Figure 8. Influence of electrostatic forces on the characteristics of travelling wave solutions for $\delta =4.28$ and $\eta =0.0057$: maximum film thickness (a) and wave speed (b) in dependence of the capacitor plate distance $\bar {H}_{c}$ and the electric potential $\bar {\psi }_0$. The dashed line illustrates the fold, tracked for a variation of the parameter $\bar {H}_{c}$. WIBL (lines) and fully resolved computation results (stars).

Figure 8

Figure 9. Same as figure 8 in dimensionless form using the reduced electric field numbers $\chi _1$ and $\chi _2$ including the condition of negative gravity ($\chi _2=0$). Dashed lines correspond to the WIBL model while solid lines correspond to the full curvature formulation in the WIBL model (see appendix A). Differences between the formulation of the curvature have a significant impact on high amplitude waves and also on the effect of dripping (Kofman et al.2018).

Figure 9

Figure 10. Temporal evolution of the film surface in case of jetting calculated by fully resolved numerical simulations. The seven film thickness profiles correspond to different instances of time from $\bar {t}=0.07885\ \textrm {s}$ to $\bar {t}=0.07915\ \textrm {s}$. The last instance shows that the liquid touches the upper boundary of the domain that allows for a stress-free inflow and outflow of liquid but imposes a $90^{\circ }$ contact angle. Flow conditions with governing parameters $\bar {H}_{c}=1.4\ \textrm {mm}$ and $\bar {\psi }_0= 2900\ \textrm {V}$.

Figure 10

Figure 11. Reprint of the temporal evolution of the film surface in case of dripping calculated by fully resolved numerical simulations. Flow conditions correspond to negative gravity, i.e. $\chi_1=4$ and $\chi_2=0$. Source: Rohlfs et al. (2017).

Figure 11

Figure 12. $(a)$ Wave profile of the high amplitude wave for the flow conditions with governing parameter $\bar {H}_{c}=0.7\ \textrm {mm}$ and $\bar {\psi }_0 = 5\times 10^{-5}\ \textrm {V}$ obtained using the WIBL model with the full curvature formulation (see appendix A) for the surface tension forces. (b–d) Exemplary wave profiles of stationary solutions calculated with the WIBL model for different values of the electric field and the plate distance. Black profiles correspond to solutions on the stable branch while red profiles correspond to solutions on the unstable branch. Note, for $\bar {H}_{c}= 1.4\ \textrm {mm}$ it was not possible to track the solutions down to $\bar {\psi }_0=0$ because of the limitation in the WIBL model (see (B 6)).

Figure 12

Figure 13. Temporal evolution of the film surface in case of jetting calculated by fully resolved numerical simulations. The five film thickness profiles correspond to different instances of time from $\bar {t}=0.01\ \textrm {s}$ to $\bar {t}= 0.03\ \textrm {s}$. Flow conditions with governing parameters $\bar {H}_{c}=10\ \textrm {mm}$ and $\bar {\psi }_0=35.000\ \textrm {V}$. (b) is a zoom of (a).

Figure 13

Figure 14. Influence of reduced Reynolds number on jetting: maximum film thickness of travelling wave solutions along the fold $(a)$ and regime diagram of stable and unstable solutions (b). Simulations are performed using the WIBL model for $\eta =0.057$ and a constant wavenumber of $k_x=0.897$. The yellow line highlights the high amplitude branch of the unstable solutions.

Figure 14

Figure 15. Transition from stable solutions to jetting. $(a)$ For $\delta =1$ and $\eta =0.05$ in the domain of the most amplified wavelength using stationary travelling wave solutions (solid line) and time-dependent simulations (open circles). The location of the open circles is determined by a shooting algorithm. Contours in $(a)$ illustrate the most unstable wavenumber. $(b)$ Influence of the reduced Reynolds number and the viscous dissipation number on the transition using time-dependent simulations of the WIBL model.