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On-chip tensile testing of nanoscale silicon free-standing beams

Published online by Cambridge University Press:  04 November 2011

Umesh Bhaskar*
Affiliation:
Research Center in Micro and Nanoscopic Materials and Electronic Devices, Université Catholique de Louvain, B-1348 Louvain-la-Neuve, Belgium; and Institute of Information and Communication Technologies, Electronics and Applied Mathematics, Université Catholique de Louvain, B-1348 Louvain-la-Neuve, Belgium
Vikram Passi
Affiliation:
Research Center in Micro and Nanoscopic Materials and Electronic Devices, Université Catholique de Louvain, B-1348 Louvain-la-Neuve, Belgium; and Institute of Information and Communication Technologies, Electronics and Applied Mathematics, Université Catholique de Louvain, B-1348 Louvain-la-Neuve, Belgium
Samer Houri
Affiliation:
Research Center in Micro and Nanoscopic Materials and Electronic Devices, Université Catholique de Louvain, B-1348 Louvain-la-Neuve, Belgium; and Institute of Information and Communication Technologies, Electronics and Applied Mathematics, Université Catholique de Louvain, B-1348 Louvain-la-Neuve, Belgium
Enrique Escobedo-Cousin
Affiliation:
Newcastle University, School of Electrical, Electronic & Computer Engineering, NE1 7RU, Newcastle upon Tyne, United Kingdom
Sarah H. Olsen
Affiliation:
Newcastle University, School of Electrical, Electronic & Computer Engineering, NE1 7RU, Newcastle upon Tyne, United Kingdom
Thomas Pardoen
Affiliation:
Institute of Mechanics, Materials and Civil Engineering, Université Catholique de Louvain, B-1348 Louvain-la-Neuve, Belgium; and Research Center in Micro and Nanoscopic Materials and Electronic Devices, Université Catholique de Louvain, B-1348 Louvain-la-Neuve, Belgium
Jean-Pierre Raskin
Affiliation:
Research Center in Micro and Nanoscopic Materials and Electronic Devices, Université Catholique de Louvain, B-1348 Louvain-la-Neuve, Belgium; and Institute of Information and Communication Technologies, Electronics and Applied Mathematics, Université Catholique de Louvain, B-1348 Louvain-la-Neuve, Belgium
*
a)Address all correspondence to this author. e-mail: umesh.bhaskar@uclouvain.be

Abstract

Nanomechanical testing of silicon is primarily motivated toward characterizing scale effects on the mechanical behavior. “Defect-free” nanoscale silicon additionally offers a road to large deformation permitting the investigation of transport characteristics and surface instabilities of a significantly perturbed atomic arrangement. The need for developing simple and generic characterization tools to deform free-standing silicon beams down to the nanometer scale, sufficiently equipped to investigate both the mechanical properties and the carrier transport under large strains, has been met in this research through the design of a versatile lab-on-chip. The original on-chip characterization technique has been applied to monocrystalline Si beams produced from Silicon-on-Insulator wafers. The Young’s modulus was observed to decrease from 160 GPa down to 108 GPa when varying the thickness from 200 down to 50 nm. The fracture strain increases when decreasing the volume of the test specimen to reach 5% in the smallest samples. Additionally, atomic force microscope-based characterizations reveal that the surface roughness decreases by a factor of 5 when deforming by 2% the Si specimen. Proof of concept transport measurements were also performed under deformation up till 3.5% on 40-nm-thick lightly p-doped silicon beams.

Information

Type
Articles
Copyright
Copyright © Materials Research Society 2011
Figure 0

FIG. 1. Schematic depiction of silicon nano/micro loop-based tensile testing stage structures fabricated using top-down approach from a Silicon-on-Insulator wafer covered with silicon nitride (SiN). (a) before and (b) after release. Where LSi, WSi, LSiN, WSiN correspond to the length and width of the silicon and SiN, respectively. (c) Schematic depiction of the cantilever beam structures designed to facilitate the free actuator displacement Ufree. (d) Scanning electron microscopic (SEM) images showing an array of tensile stages at increasing actuator lengths and hence increasing levels of applied deformation and (e) SEM images showing fracture in silicon beam.

Figure 1

FIG. 2. Complete process flow for the fabrication of silicon micron scale test structures with on-chip application of the loading through the release of the internal stress present in a SiN “actuator” beam.

Figure 2

FIG. 3. (a) Stress–strain curve extracted from static measurements on 200-nm-thick silicon beams; (b) Stress–strain curve extracted from dynamic measurements for 200-nm-thick silicon beams; (c) Silicon Young’s modulus as a function of the Si beam thickness with the error bar serving as an estimate of spread in extracted value define to be <±10% of range.

Figure 3

FIG. 4. (a) Fracture strain data collected from silicon of different geometries and thicknesses plotted as a function of volume of stressed material. (b) Corresponding fracture strength evolution with respect to volume of material, and comparison of the difference in trends observed when imposing the size-corrected Young’s modulus with the fracture strength obtained by imposing the bulk value of Si, i.e., 169 GPa. For the nanoscale structures, the uncorrected fracture strength physically translates to the value at the core of the wire, while the size-corrected fracture strength corresponds to the effective strength of the specimen.

Figure 4

FIG. 5. (a) Selection of 95 × 95 nm2 regions from the 750 × 750 nm2 scans; (b) Root Mean Square (RMS) surface roughness as a function of strain in the Si beam measured on 95 × 95 nm2 images.

Figure 5

FIG. 6. (a) Schematic of the elementary loop-based test structures for transport measurements; (b) Plot depicting the percentage change in resistance as a function of the applied strain extracted from the current–voltage (I–V) characteristics corresponding to different channel geometries and 40-nm-thick p-type (110) orientation; (c) I–V characteristics for a 1-μm-wide, 80-μm-long, and 40-nm-thick dual beam silicon at increasing tensile deformation.