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Space mapping filter design and tuning techniques

Published online by Cambridge University Press:  25 October 2021

J. C. Melgarejo*
Affiliation:
Universitat Politècnica de València, Camino de Vera, Valencia, Spain
J. Ossorio
Affiliation:
Universitat Politècnica de València, Camino de Vera, Valencia, Spain
A. A. San-Blas
Affiliation:
Av. Universitat d'Elx, Elche, Spain
M. Guglielmi
Affiliation:
Universitat Politècnica de València, Camino de Vera, Valencia, Spain
V. E. Boria
Affiliation:
Universitat Politècnica de València, Camino de Vera, Valencia, Spain
*
Author for correspondence: Juan Carlos Melgarejo, E-mail: juameller@gmail.com
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Abstract

A common strategy to reduce the cost of a filter is to use a manufacturing technique with an intermediate accuracy and use tuning elements to compensate for the manufacturing errors. However, including tuning elements in the final EM simulations, and tuning the filters after manufacturing, can be quite challenging. In this context, therefore, we review in this paper two powerful filter design procedures based on Aggressive Space Mapping (ASM), and two semi-automatic tuning techniques. As a validation, we describe in detail the design and tuning of two types of filters that are commonly used for both space and ground applications, namely, a six-pole inductive filter in rectangular waveguide, and a more complex five-pole filter based on dual-mode resonators.

Information

Type
Tutorial and Review Paper
Copyright
Copyright © The Author(s), 2021. Published by Cambridge University Press in association with the European Microwave Association
Figure 0

Fig. 1. Inductive six-pole filter. Top: Fine model of the filter. Bottom: Ideal coarse model of the filter.

Figure 1

Table 1. Evolution of the design parameters for the inductive six-pole filter in the OS-ASM process. The design variables are the widths of the apertures (their thickness is fixed to 3.5 mm) and the lengths of the resonators (their heights and widths are set to 9.525 and 19.95 mm). All dimensions are in mm

Figure 2

Fig. 2. Filter models used in the first stage of the Efficient ASM: (a) coarse model; (b) fine model. Filter models used in the second stage: (c) coarse model; (d) fine model. Filter models used in the third stage: (e) coarse model; (f) fine model.

Figure 3

Fig. 3. Measured and simulated response of the six-pole inductive filter.

Figure 4

Table 2. Evolution of the design parameters for the inductive six-pole filter in the Efficient ASM process. The design variables are the widths of the apertures (their thickness is fixed to 3.5 mm) and the lengths of the resonators (their heights and widths are set to 9.525 and 19.95 mm). All dimensions are in mm

Figure 5

Table 3. Performance of both design methods for the in-line six-pole inductive waveguide filter

Figure 6

Fig. 4. Top: Coarse model of the five-pole filter with sharp corners, and without tuning elements (Fig. 1 from [22]). Bottom and center: Fine model of the filter with rounded corners and tuning elements (Fig. 26 from [22]).

Figure 7

Fig. 5. Dimensions that are optimized in the design process (Fig. 15 from [22]).

Figure 8

Fig. 6. Fine model of the filter that includes tuning elements.

Figure 9

Fig. 7. ASM process to recover the desired performance of the fine model that includes tuning elements.

Figure 10

Fig. 8. ASM process to recover the desired performance in the fine model including both tuning elements and rounded corners.

Figure 11

Fig. 9. First reduced model of the filter. Left: coarse model. Right: fine model.

Figure 12

Fig. 10. ASM process to recover the desired performance in the first reduced fine model.

Figure 13

Fig. 11. Top: Second coarse models of the filter. Bottom: Second fine model of the filter.

Figure 14

Fig. 12. ASM process to recover the desired performance in the second reduced fine model.

Figure 15

Fig. 13. Final performance of the fine model compared to its target.

Figure 16

Table 4. Performance of both design methods for the five-pole filter based on dual-mode coaxial resonators

Figure 17

Table 5. Optimum dimensions for the design variables of the coarse and fine models of Fig. 4. All dimensions are in mm. Figure 5 shows a drawing with the meaning of the variables. wiris and $l_{cavity_2}$ are, respectively, the width and length of the inductive iris and central cavity

Figure 18

Fig. 14. Precision robotic tuner that we have built to control the tuning process.

Figure 19

Fig. 15. Aligned performances of the coarse and fine models of the inductive filter.

Figure 20

Fig. 16. Performance of the filter when all tuning elements are set to the design depth.

Figure 21

Fig. 17. Filter performance after every ASM iteration.

Figure 22

Fig. 18. Final performance of the filter after the tuning process.