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The influence of shear-dependent rheology on turbulent pipe flow

Published online by Cambridge University Press:  08 June 2017

J. Singh
Affiliation:
Department of Mechanical and Aerospace Engineering, Monash University, VIC 3800, Australia
M. Rudman*
Affiliation:
Department of Mechanical and Aerospace Engineering, Monash University, VIC 3800, Australia
H. M. Blackburn
Affiliation:
Department of Mechanical and Aerospace Engineering, Monash University, VIC 3800, Australia
*
†Email address for correspondence: murray.rudman@monash.edu

Abstract

Direct numerical simulations of turbulent pipe flow of power-law fluids at $Re_{\unicode[STIX]{x1D70F}}=323$ are analysed in order to understand the way in which shear thinning or thickening affects first- and second-order flow statistics including turbulent kinetic energy production, transport and dissipation in such flows. The results show that with shear thinning, near-wall streaks become weaker and the axial and azimuthal correlation lengths of axial velocity fluctuations increase. Viscosity fluctuations give rise to an additional shear stress term in the mean momentum equation which is negative for shear-thinning fluids and which increases in magnitude as the fluid becomes more shear thinning: for an equal mean wall shear stress, this term increases the mean velocity gradient in shear-thinning fluids when compared to a Newtonian fluid. Consequently, the mean velocity profile in power-law fluids deviates from the law of the wall $U_{z}^{+}=y^{+}$ in the viscous sublayer when traditional near-wall scaling is used. Consideration is briefly given to an alternative scaling that allows the law of wall to be recovered but which results in loss of a common mean stress profile. With shear thinning, the mean viscosity increases slightly at the wall and its profile appears to be approximately logarithmic in the velocity log layer. Through analysis of the turbulent kinetic energy budget, undertaken here for the first time for generalised Newtonian fluids, it is shown that shear thinning decreases the overall turbulent kinetic energy production but widens the wall-normal region where it is generated. Additional dissipation terms in the mean flow and turbulent kinetic energy budget equations arise from viscosity fluctuations; with shear thinning, these result in a net decrease in the total viscous dissipation. The overall effect of shear thinning on the turbulent kinetic energy budget is found to be largely confined to the inner layers, $y^{+}\lesssim 60$ .

Information

Type
Papers
Copyright
© 2017 Cambridge University Press 
Figure 0

Figure 1.Detail of a spectral element mesh used to discretise the pipe cross-section for $n=0.4{-}1.2$, illustrating the elements (left) and grid nodes for twelfth-order element interpolation functions, $N_{p}=12$ (right). The mesh used for $n=1.2$ was slightly finer and had more elements near the pipe centre.

Figure 1

Table 1.Summary of simulation conditions for different flow indices $n$ ($n=1$ represents the Newtonian case). $DR$ (drag reduction) is defined as $(f-f_{Newt})/f_{Newt}$ where $f$ is a Fanning friction factor. Friction Reynolds number $Re_{\unicode[STIX]{x1D70F}}$, non-dimensional body force $gR/{u^{\ast }}^{2}$ and therefore the nominal wall viscosity $\unicode[STIX]{x1D708}_{w}$ are fixed at $323$, $2$ and $1/323$ respectively.

Figure 2

Figure 2.Non-dimensionalised viscosity plotted as a function of non-dimensional shear rate for different $n$ (see table 1) on a log–log scale. In this and subsequent figures, arrows labelled $n$ indicate sense of increasing flow index.

Figure 3

Figure 3.Two point correlation coefficient of axial velocity fluctuations as a function of streamwise separation $\unicode[STIX]{x0394}z/D$ plotted for different $n$ (see table 1) at two different $y^{+}$ locations.

Figure 4

Figure 4.Wall scaled statistical profiles from DNS of Newtonian fluid at $Re_{\unicode[STIX]{x1D70F}}=323$ (solid line), compared to experimental results of den Toonder & Nieuwstadt (1997, circles: $Re_{\unicode[STIX]{x1D70F}}=314$). (a) Mean axial velocity; (b) axial and radial turbulence intensities; (c) Reynolds shear stress; (d) turbulent kinetic energy production.

Figure 5

Figure 5.(a–d) Contours of instantaneous axial velocity normalised by the bulk velocity $U_{b}$ (0 is black, 1.4 is white). (e–h) Contours of instantaneous viscosity normalised by the maximum viscosity (0.1 is black, 1.0 is light grey). From left to right, flow indices are (a,e) $n=0.6$, (b,f) $n=0.8$, (c,g) $n=1.0$ and (d,h) $n=1.2$. The velocity and viscosity contours for a given fluid are plotted for the same time instant.

Figure 6

Figure 6.Contours of instantaneous axial velocity fluctuations normalised by the local mean axial velocity at $y^{+}=10,30,45,70,100$ (from top to bottom) for (a–e) Newtonian and (f–j) $n=0.6$ plotted on surfaces of constant $y^{+}$. White represents positive fluctuation and black negative. Contours have been stretched azimuthally to maintain the same vertical extent.

Figure 7

Figure 7.(a,b) Streamwise integral length scales and (c) azimuthal integral length scale plotted as functions of $y^{+}$.

Figure 8

Figure 8.Profiles of (a) mean axial velocity $U_{z}^{+}$ and (b) difference between $U_{z}^{+}$ for a PL and Newtonian fluid plotted against $y^{+}$.

Figure 9

Figure 9.Profiles of the normalised mean viscosity $\unicode[STIX]{x1D708}^{+}=\bar{\unicode[STIX]{x1D708}}/\unicode[STIX]{x1D708}_{w}$ plotted as a function of $y^{+}$. Detail in the viscous sublayer is shown in the inset figure.

Figure 10

Figure 10.Profiles of the $(r,z)$ component of the mean viscous stress, $\unicode[STIX]{x1D70F}^{v^{+}}$, Reynolds shear stress, $\unicode[STIX]{x1D70F}^{R^{+}}$, and the turbulent viscous stress, $\unicode[STIX]{x1D70F}^{fv^{+}}$, plotted for different $n$. The profile of the total mean stress $\unicode[STIX]{x1D70F}^{+}$ is linear and the same for all $n$ and is given by (4.1).

Figure 11

Figure 11.Profiles of the mean velocity gradient plotted as a function of $y^{+}$ for different $n$.

Figure 12

Figure 12.Profiles of the mean axial velocity gradient for different $n$ where the non-dimensionalistion used (a) $u^{\ast }$ for the velocity scale and the mean wall viscosity $\bar{\unicode[STIX]{x1D708}}_{w}$ for the viscosity scale, (b) $u^{\#}$ for the velocity scale and $\bar{\unicode[STIX]{x1D708}}_{w}$ for the viscosity scale.

Figure 13

Figure 13.Mean axial velocity profiles plotted for different $n$ using $u^{\#}$ for the velocity scale and $\bar{\unicode[STIX]{x1D708}}_{w}$ for the viscosity scale in non-dimensionalisation.

Figure 14

Figure 14.Profiles of the viscous stresses, $\unicode[STIX]{x1D70F}^{v}$ and $\unicode[STIX]{x1D70F}^{fv}$, plotted for different $n$ using $u^{\#}$ for the velocity scale and $(\bar{\unicode[STIX]{x1D708}})_{w}$ for the viscosity scale in non-dimensionalisation.

Figure 15

Figure 15.Profiles of turbulence intensities plotted in wall units (a–c) and in outer units (d–f) for different flow indices $n$.

Figure 16

Figure 16.Profiles of root mean square viscosity fluctuations normalised by (a) the nominal wall viscosity $\unicode[STIX]{x1D708}_{w}$ and (b) mean viscosity, $\bar{\unicode[STIX]{x1D708}}(y^{+})$ plotted for different $n$.

Figure 17

Figure 17.Joint and marginal probability distributions of the axial and wall-normal velocity fluctuations ($v_{z}^{\prime }$ and $-v_{r}^{\prime }$) plotted at $y^{+}=10,30,70,100$ (top to bottom) for (a–d) Newtonian and (e–h) $n=0.6$.

Figure 18

Figure 18.Profiles of the mean flow kinetic energy terms from (5.1) plotted in wall units for a Newtonian fluid (top) and $n=0.6$ (bottom). Vertical lines show the location where ${\mathcal{D}}^{m^{+}}$, $-{\mathcal{P}}^{+}$ and $\unicode[STIX]{x1D716}^{m^{+}}$ intersect.

Figure 19

Figure 19.Profiles of the mean flow kinetic energy budget terms from (5.1) plotted for different flow indices $n$ in wall variables. Note that the vertical scale changes in each plot.

Figure 20

Figure 20.Profiles of the sum of Newtonian and non-Newtonian (a) viscous transport and dissipation terms (b) total transport and dissipation in (5.1) plotted for different flow indices $n$.

Figure 21

Figure 21.Profiles of the turbulent kinetic energy budget terms (see (5.2)) plotted for different flow indices $n$ in wall variables. Note that the vertical scale changes in each plot.

Figure 22

Figure 22.Profiles of (a) $\overline{\unicode[STIX]{x1D634}_{ij}^{\prime }\unicode[STIX]{x1D634}_{ij}^{\prime }}^{+}$ (b) turbulent kinetic energy production (${\mathcal{P}}^{+}$), total dissipation ($\unicode[STIX]{x1D716}^{k^{+}}=\unicode[STIX]{x1D716}^{+}+\unicode[STIX]{x1D712}_{nn}^{+}+\unicode[STIX]{x1D716}_{nn}^{+}$) and transport ($T^{k^{+}}={\mathcal{T}}^{+}+\unicode[STIX]{x1D6F1}^{+}+{\mathcal{D}}^{+}+{\mathcal{D}}_{nn}^{+}+\unicode[STIX]{x1D709}_{nn}^{+}$) plotted in wall units.

Figure 23

Figure 23.Profiles of the ratio of turbulent kinetic energy production to total dissipation (${\mathcal{P}}^{+}/\unicode[STIX]{x1D716}^{k^{+}}$), total transport ($T^{k^{+}}$) and the turbulent kinetic energy $k^{+}$ plotted in wall units.

Figure 24

Figure 24.Integrated budget of turbulent kinetic energy production (${\mathcal{P}}^{+}$), transport (${\mathcal{T}}^{+}+\unicode[STIX]{x1D6F1}^{+}+{\mathcal{D}}^{+}+{\mathcal{D}}_{nn}^{+}+\unicode[STIX]{x1D709}_{nn}^{+}$) and dissipation ($\unicode[STIX]{x1D716}^{+}+\unicode[STIX]{x1D712}_{nn}^{+}+\unicode[STIX]{x1D716}_{nn}^{+}$), normalised by the total Newtonian turbulent kinetic energy production (volume integral of ${\mathcal{P}}^{+}$ for $n=1$) plotted for different $n$. The primary axis on the left is for the turbulent transport budget and the secondary axis on the right is for the turbulent kinetic energy production and dissipation.