Hostname: page-component-74656f9884-2dmjx Total loading time: 0 Render date: 2026-11-07T22:47:04.677Z Has data issue: false hasContentIssue false

Modulation of coaxial cone-jet instability in active co-flow focusing

Published online by Cambridge University Press:  12 December 2023

Kai Mu
Affiliation:
Department of Modern Mechanics, University of Science and Technology of China, Hefei 230026, PR China
Ran Qiao
Affiliation:
Department of Modern Mechanics, University of Science and Technology of China, Hefei 230026, PR China
Hang Ding
Affiliation:
Department of Modern Mechanics, University of Science and Technology of China, Hefei 230026, PR China
Ting Si*
Affiliation:
Department of Modern Mechanics, University of Science and Technology of China, Hefei 230026, PR China
*
†Email address for correspondence: tsi@ustc.edu.cn

Abstract

The breakup of coaxial cone-jet interfaces to compound droplets in axisymmetric co-flow focusing (CFF) upon actuation is studied through numerical simulations. Due to the coupling effect of double interfaces, the response behaviours of coaxial cone-jet flow to actuation are more complex than those of a single-layered interface structure. Particularly, the coaxial jet presents totally different response modes between weak and strong interface coupling situations. In this work, the phase diagrams of response modes for coaxial jet breakup are depicted, considering the effect of perturbation frequency, amplitude and liquid flow rates. In particular, the breakup of a coaxial jet can be synchronized with actuation within a frequency range containing the natural breakup frequency, resulting in uniform compound droplets with a single core inside the shell, and the size of droplets can be adjusted by frequency. As the perturbation frequency exceeds the upper critical value, the external perturbation is unable to dominate the jet breakup, while below the lower critical frequency, the jet breaks up with multiple droplets generated in one period. The perturbation amplitude mainly affects the jet breakup length and also leads to the transition between different response modes. The coaxial cone upstream of the orifice can act as a buffer layer, regulating the perturbation amplitude of the coaxial jet downstream. The degree of buffering effect is affected by the perturbation frequency and amplitude. As the perturbation amplitude approaches unity, the decrease of perturbation frequency leads to the intermittent jet behaviour from the cone tip with a vibrating manner of the coaxial cone. Based on the linear instability analysis on the simplified single jet models for weak-coupled and strong-coupled jets, scaling analyses are carried out, which predict the jet breakup length and the natural frequency and critical frequency for the synchronized breakup. Finally, a strong pulse is added on the perturbation to produce compound droplets with a controllable number of cores. The present work provides valuable guidance for the practical application of on-demand compound droplet generation through active CFF.

Information

Type
JFM Papers
Copyright
© The Author(s), 2023. Published by Cambridge University Press
Figure 0

Figure 1. (a) Axisymmetric computational domain for numerical simulations, where $U_1(t)$, $U_2(t)$ and $U_3$ stand for the inlet velocities of the core, shell and focusing liquids, respectively. (b) Sketch of the geometrical parameters. (c) Temporal evolution of dimensionless inlet velocities, where $k=1, 2$ for $U_k(t)$ and $U_k$.

Figure 1

Figure 2. Evolutions of a coaxial liquid cone at $A=0.4$, $f=20$ and $r_Q=0.5$, where $Re=32.7$ and $r_{Q1}+r_{Q2}=0.0714$. (a) Interface profiles and streamlines of a coaxial cone at two instants (denoted by $t_1$ and $t_2$) during the pulsation period, the contour at the upper and the lower half of each graph shows the vorticity and pressure field, respectively. (b) Temporal evolutions on the flow rate of core liquid measured at the capillary tube ($Q_1(t)$) and the inner jet at the orifice exit ($Q_{1j}(t)$) and the volume of the inner cone ($V_{1c}$). (c) Temporal evolutions on the flow rate of shell liquid measured at the capillary tube ($Q_2(t)$) and outer jet at the orifice exit ($Q_{2j}(t)$) and the volume of the outer cone ($V_{2c}$). The time instants $t_1$ and $t_2$ are also marked in (b) and (c).

Figure 2

Figure 3. Perturbation amplitude of the pulsating flow rate of the inner and outer jet (denoted by $A_{1j}$ and $A_{2j}$, respectively) as (a) $A$ varies at $f=20$ and (b) $f$ varies at $A=0.4$, under $r_Q=0.5$. The dashed line denotes $A_j=A$.

Figure 3

Figure 4. Evolutions of a coaxial liquid cone at $A=0.4$, $f=20$ and $r_Q=0.1$, where $Re=32.7$ and $r_{Q1}+r_{Q2}=0.0714$. (a) Interface profiles and streamlines of a coaxial cone at two time instants (denoted by $t_1$ and $t_2$), the contour at the upper and the lower half of each graph shows the vorticity and pressure field, respectively. (b) Temporal variation of recirculation length $L_r$. (c) Temporal evolutions on the flow rate of core liquid measured at the capillary tube ($Q_1(t)$) and the inner jet at the orifice exit ($Q_{1j}(t)$) and the volume of the inner cone ($V_{1c}$). (d) Temporal evolutions on the flow rate of shell liquid measured at the capillary tube ($Q_2(t)$) and the outer jet at the orifice exit ($Q_{2j}(t)$) and the volume of the outer cone ($V_{2c}$). The time instants $t_1$ and $t_2$ are also marked in (c) and (d).

Figure 4

Figure 5. Perturbation amplitude of the pulsating flow rate of the inner and outer jet (denoted by $A_{1j}$ and $A_{2j}$, respectively) as (a) $A$ varies at $f=20$ and (b) $f$ varies at $A=0.4$, under $r_Q=0.1$. The dashed line denotes $A_j=A$.

Figure 5

Figure 6. Dynamics of an unstable jet with a vibrating liquid cone at $A=1$ and $f=5$, where (a) $r_Q=0.5$ and (b) $r_Q=0.1$. Temporal evolutions on the flow rate of core liquid measured at the capillary tube (denoted by $Q_1(t)$) and the orifice exit (denoted by $Q_{1j}(t)$), where (c) $r_Q=0.5$ and (d) $r_Q=0.1$.

Figure 6

Figure 7. (a) Four typical response modes of jet breakup for a strong-coupled jet at $r_Q=0.5$, where $Re=32.7$ and $r_{Q1}+r_{Q2}=0.0714$. The letter symbols I, M, S and IJ stand for the irregular breakup mode, the multiple breakup mode, the synchronized breakup mode and the intermittent jet mode, respectively. The dashed box contains the droplets generated in one period of $1/f$. (b) Phase diagram of the response modes as the values of $f$ and $A$ vary. The dashed lines denote the boundaries of different modes roughly.

Figure 7

Figure 8. (a) Six typical response modes of jet breakup for a weak-coupled jet at $r_Q=0.1$, where $Re=32.7$ and $r_{Q1}+r_{Q2}=0.0714$. The letter symbols I-I, M-M, M-S, S-S, S-I and IJ stand for the inner and outer irregular breakup mode, the inner and outer multiple breakup mode, the inner multiple and outer synchronized breakup mode, the inner and outer synchronized breakup mode, the inner synchronized and outer irregular breakup mode, and the intermittent jet mode, respectively. The dashed box contains the droplets generated in one period of $1/f$. (b) Phase diagram of the response modes as the values of $f$ and $A$ vary. The dashed and dash-dotted lines denote the boundaries of different modes roughly.

Figure 8

Figure 9. (a) Interface profiles of the coaxial jet as the perturbation frequency $f$ varies at $A=0.1$ and $r_Q=0.5$. (b) Diameters of compound droplets ($D_o$) under different $f$, where $f_n$ denotes the natural breakup frequency.

Figure 9

Figure 10. Temporal evolution of the outer jet tip position at (a) $f=0$, (b) $f=6$, (c) $f=35$ and (d) $f=50$, respectively. The pinch-off positions are also indicated.

Figure 10

Figure 11. (a) Interface profiles of the coaxial jet as the perturbation frequency $f$ varies at $A=0.1$ and $r_Q=0.1$. (b) Diameters of inner droplets ($D_i$, hollow symbols) and compound droplets ($D_o$, filled symbols) under different $f$, where $f_{ni}$ and $f_{no}$ denote the natural breakup frequencies of the inner and outer jet, respectively.

Figure 11

Figure 12. Temporal evolution of inner and outer jet tip positions at (a) $f=0$, (b) $f=8$, (c) $f=15$, (d) $f=35$, (e) $f=50$ and (f) $f=100$, respectively. The pinch-off positions are also indicated.

Figure 12

Figure 13. (a) Interface profiles and (b) breakup length of the coaxial jet under different $A$ at $f=40$ and $r_Q=0.5$. The triangle denotes the theoretical variation slope of $-4.55$ that is predicted in § 5.3.

Figure 13

Figure 14. (a) Interface profiles and (b) breakup length of the coaxial jet under different $A$ at $f=15$ and $r_Q=0.1$. The triangles denote the theoretical variation slope of the inner and outer jet ($-5$ and $-10.42$, respectively) that are predicted in § 5.3.

Figure 14

Figure 15. The natural frequency ($\,f_n$), lower critical frequency ($\,f_l$) and upper critical frequency ($\,f_c$) for a strong-coupled coaxial jet at $r_Q=0.5$ under constant perturbation amplitude of $A=0.1$ as the values of (a) $Re$ varies at fixed $Re \,\cdot \, (r_{Q1}+r_{Q2})=2.336$ and (b) $r_{Q1}+r_{Q2}$ varies at fixed $Re=32.7$. The natural frequency ($\,f_{no}$), lower critical frequency ($\,f_{lo}$) and upper critical frequency ($\,f_{co}$) of the outer jet and those of the inner jet (denoted by $f_{ni}$, $f_{li}$ and $f_{ci}$, respectively) for a weak-coupled coaxial jet at $r_Q=0.1$ under constant perturbation amplitude of $A=0.1$ as the values of (c) $Re$ varies at fixed $Re \,\cdot \, (r_{Q1}+r_{Q2})=2.336$ and (d) $r_{Q1}+r_{Q2}$ varies at fixed $Re=32.7$. The symbols denote the numerical results and the lines denote the theoretical predictions of scaling analysis in § 5.2.

Figure 15

Figure 16. (a) Profiles of a coaxial jet at different $r_Q$ under constant values of $f=30$ and $A=0.1$. (b) Diameters of inner and outer droplets as $r_Q$ changes.

Figure 16

Figure 17. (a) Theoretical model for the coaxial liquid jet, where the diameter ratio between the inner and outer jet is denoted by $\kappa$. (b) Simplified single jet model as $\kappa \rightarrow 1$, corresponding to the situation of large $r_Q$. (c) Simplified single jet model as $\kappa \rightarrow 0$, corresponding to the situation of small $r_Q$.

Figure 17

Figure 18. Perturbation growth rate $\omega _i$ and frequency $-\omega _r$ versus wavenumber $k$ for different single jet models given in figure 17. (a) Variation of $Re$ under fixed $Re \,\cdot \, (r_{Q1}+r_{Q2})$ for the strong-coupled jet at $r_Q=0.5$, corresponding to $\kappa =0.71$. (b) Variation of $r_{Q1}+r_{Q2}$ under fixed $Re$ for the strong-coupled jet at $r_Q=0.5$. (c) Variation of $Re$ under fixed $Re \,\cdot \, (r_{Q1}+r_{Q2})$ for the outer jet of the weak-coupled jet at $r_Q=0.1$, corresponding to $\kappa =0.33$. (d) Variation of $r_{Q1}+r_{Q2}$ under fixed $Re$ for the outer jet of the weak-coupled jet at $r_Q=0.1$. (e) Variation of $Re$ under fixed $Re \,\cdot \, (r_{Q1}+r_{Q2})$ for the inner jet of the weak-coupled jet at $r_Q=0.1$. (f) Variation of $r_{Q1}+r_{Q2}$ under fixed $Re$ for the inner jet of the weak-coupled jet at $r_Q=0.1$.

Figure 18

Figure 19. (a) Sketch of the perturbation wave with pulse every $N$ periods. (b) Breakup of the weak-coupled coaxial jet ($r_Q=0.1$) under different $N$ at $f=70$, $A=0.1$ and $A_p=4A$.