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Pressure-driven flows in helical pipes: bounds on flow rate and friction factor

Published online by Cambridge University Press:  06 October 2020

Anuj Kumar*
Affiliation:
Department of Applied Mathematics, Baskin School of Engineering, University of California, Santa Cruz, CA95064, USA
*
†Email address for correspondence: akumar43@ucsc.edu

Abstract

In this paper, we use the well-known background method to obtain a rigorous lower bound on the volume flow rate through a helical pipe driven by a pressure differential in the limit of large Reynolds number. As a consequence, we also obtain an equivalent upper bound on the friction factor. These bounds are also valid for toroidal and straight pipes as limiting cases. By considering a two-dimensional background flow with varying boundary layer thickness along the circumference of the pipe, we obtain these bounds as a function of the curvature and torsion of the pipe and therefore capture the geometrical aspects of the problem. In this paper, we also present a sufficient criterion for determining which pressure-driven flow and surface-velocity-driven flow problems can be tackled using the background method.

Information

Type
JFM Papers
Copyright
© The Author(s), 2020. Published by Cambridge University Press
Figure 0

Figure 1. $(a)$ Schematic diagram of a helical pipe with radius $R_p$, radius of the centreline helix $R_h$ and pitch of the centreline helix $2 {\rm \pi}l$. The dashed line is the axis of rotation of the helical pipe. $(b)$ Illustration of the coordinate system $(s, r, \phi )$ used in this paper.

Figure 1

Figure 2. Variation of the streamwise component $U_s$ of the background flow (4.1) across a cross-section of the pipe. In this example, the pipe's curvature is $\kappa = 0.5$ and its torsion is $\tau = 0.25$. The solid black curve shows the edge of the boundary layer with variable thickness $\delta g(s, \phi )$. The point $O$ denotes the outer edge of the pipe, i.e. the point on the cross-section which is farthest from the axis of rotation of the helical pipe. The background flow in this figure corresponds to $\varLambda = 1$, and the boundary layer shape $g(s, \phi )$ is given by (4.21a–c), which is the shape obtained in the process of optimizing the bound.

Figure 2

Figure 3. Ratio of the bound on the friction factor for a helical pipe as compared to a straight pipe ($\lambda _b/\lambda _{b, st}$), as a function of curvature $\kappa$ and torsion $\tau$. Here, $\lambda _b$ is given by (4.39) and $\lambda _{b, st} = 27/8$.

Figure 3

Figure 4. Ratio of the bound on the friction factor for a helical pipe as compared to a straight pipe ($\lambda _b/\lambda _{b, st}$), as a function of the non-dimensional geometric parameters $a$ and $b$ defined earlier.

Figure 4

Table 1. The first column shows the pipe type, the second column shows the lower bound on the flow rate $Q$ (4.38) and the third column shows the upper bound on the friction factor $\lambda$ (4.39) in different limits of curvature $\kappa$ and torsion $\tau$. In the table $\mathscr {C} = (32 {\rm \pi}^2 / 27)^{{1}/{2}}$ and $\mathscr {D} = 27/8$.

Figure 5

Figure 5. $(a)$ Data from Cioncolini & Santini (2006), showing the friction factor ($\lambda _{exp}$) as a function of Reynolds number for four different helical pipes: (i) $\kappa = 0.028, \ \tau = 0.49\times 10^{-3}$ (${\triangledown }$), (ii) $\kappa = 0.042, \ \tau = 1.87\times 10^{-3}$ (${\Box }$, green), (iii) $\kappa = 0.059, \ \tau = 2.97\times 10^{-3}$ (${\ast }$, blue) and (iv) $\kappa = 0.143, \ \tau = 11.4\times 10^{-3}$ ($\times$, red). $(b)$ Scaled friction factor ($\lambda _{exp}/I(\kappa , \tau )$) as a function of Reynolds number for the same four helical pipes.

Figure 6

Figure 6. Pressure-driven flow $(a)$ through a helical pipe with a square cross-section, $(b)$ through a toroidal pipe with a square cross-section, $(c)$ through an axially twisted pipe with an elliptical cross-section, $(d)$ between grooved walls where the grooves are aligned in the direction of the pressure gradient, $(e)$ through a helical pipe with varying pitch and $(\,f)$ between rough walls (two-dimensional view). Arrows indicate the direction of the mean flow.