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Suspension flow through an asymmetric T-junction

Published online by Cambridge University Press:  04 April 2018

Sojwal Manoorkar
Affiliation:
Benjamin Levich Institute and Department of Chemical Engineering, The City College of New York, New York, NY 10031, USA
Sreenath Krishnan
Affiliation:
Department of Mechanical Engineering, Stanford University, Stanford, CA 94305, USA
Omer Sedes
Affiliation:
Benjamin Levich Institute and Department of Chemical Engineering, The City College of New York, New York, NY 10031, USA
Eric S. G. Shaqfeh
Affiliation:
Department of Mechanical Engineering, Stanford University, Stanford, CA 94305, USA Department of Chemical Engineering, Stanford University, Stanford, CA 94305, USA Institute for Computational and Mathematical Engineering, Stanford University, Stanford, CA 94305, USA
Gianluca Iaccarino
Affiliation:
Department of Mechanical Engineering, Stanford University, Stanford, CA 94305, USA
Jeffrey F. Morris*
Affiliation:
Benjamin Levich Institute and Department of Chemical Engineering, The City College of New York, New York, NY 10031, USA
*
†Email address for correspondence: morris@ccny.cuny.edu

Abstract

The flow of a suspension through a bifurcating channel is studied experimentally and by computational methods. The geometry considered is an ‘asymmetric T’, as flow in the entering branch divides to either continue straight or to make a right angle turn. All branches are of the same square cross-section of side length $D$, with inlet and outlet section lengths $L$ yielding $L/D=58$ in the experiments. The suspensions are composed of neutrally buoyant spherical particles in a Newtonian liquid, with mean particle diameters of $d=250~\unicode[STIX]{x03BC}\text{m}$ and $480~\unicode[STIX]{x03BC}\text{m}$ resulting in $d/D\approx 0.1$ to $d/D\approx 0.2$ for $D=2.4~\text{mm}$. The flow rate ratio $\unicode[STIX]{x1D6FD}=Q_{\Vert }/Q_{0}$, defined for the bulk, fluid and particles, is used to characterize the flow behaviour; here $Q_{\Vert }$ and $Q_{0}$ are volumetric flow rates in the straight outlet branch and inlet branch, respectively. The channel Reynolds number $Re=(\unicode[STIX]{x1D70C}DU)/\unicode[STIX]{x1D702}$ was varied over $0<Re<900$, with $\unicode[STIX]{x1D70C}$ and $\unicode[STIX]{x1D702}$ the fluid density and viscosity, respectively, and $U$ the mean velocity in the inlet channel; the inlet particle volume fraction was $0.05\leqslant \unicode[STIX]{x1D719}_{0}\leqslant 0.30$. Experimental and numerical results for single-phase Newtonian fluid both show $\unicode[STIX]{x1D6FD}$ increasing with $Re$, implying more material tending toward the straight branch as the inertia of the flow increases. In suspension flow at small $\unicode[STIX]{x1D719}_{0}$, inertial migration of particles in the inlet branch affects the flow rate ratio for particles ($\unicode[STIX]{x1D6FD}_{\mathit{particle}}$) and suspension ($\unicode[STIX]{x1D6FD}_{\mathit{suspension}}$). The flow split for the bulk suspension satisfies $\unicode[STIX]{x1D6FD}>0.5$ for $\unicode[STIX]{x1D719}_{0}<0.16$ while $\unicode[STIX]{x1D719}_{0}=0.16$ crosses from $\unicode[STIX]{x1D6FD}\approx 0.5$ to $\unicode[STIX]{x1D6FD}>0.5$ at $Re\approx 100$. For $\unicode[STIX]{x1D719}_{0}\geqslant 0.2$, $\unicode[STIX]{x1D6FD}<0.5$ at all $Re$ studied. A complex dependence of the mean solid fraction in the downstream branches upon inlet fraction $\unicode[STIX]{x1D719}_{0}$ and $Re$ is observed: for $\unicode[STIX]{x1D719}_{0}<0.1$, the solid fraction in the straight downstream branch initially decreases with $Re$, before increasing to surpass the inlet fraction at large $Re$ ($Re\approx 500$ for $\unicode[STIX]{x1D719}_{0}=0.05$). At $\unicode[STIX]{x1D719}_{0}>0.1$, the solid fraction in the straight branch satisfies $\unicode[STIX]{x1D719}_{\Vert }/\unicode[STIX]{x1D719}_{0}>1$, and this ratio grows with $Re$. Discrete-particle simulations employing immersed boundary and lattice-Boltzmann techniques are used to analyse these phenomena, allowing rationalization of aspects of this complex behaviour as being due to particle migration in the inlet branch.

Information

Type
JFM Papers
Copyright
© 2018 Cambridge University Press 
Figure 0

Figure 1. Streamlines obtained from COMSOL simulations of the pure fluid in the square cross-section T-channel. Flow enters at the upper left in each case, divides at the bifurcation and exits from the other two branches.

Figure 1

Figure 2. Schematic of experimental set-up.

Figure 2

Figure 3. Numerical results for the flow split $Q_{\Vert }/Q_{0}$ at different $L_{0}/D$, where $L_{0}=L_{\Vert }=L_{\bot }=L$.

Figure 3

Table 1. Numbers of particles used in IB simulations for each ($Re$, $d/D$) pair.

Figure 4

Figure 4. Schematic for immersed boundary method simulations. In (a), the particles are released a few particle diameters away from the inlet so as to not affect the Dirichlet boundary conditions at the inlet. In (b), the particulate flow is computed only in the shaded region.

Figure 5

Figure 5. Experimental results for single-phase Newtonian fluid, $\unicode[STIX]{x1D719}_{0}=0$.

Figure 6

Figure 6. Experimental results for the flow ratios at $\unicode[STIX]{x1D719}_{0}=0.05$ as a function of $Re$.

Figure 7

Figure 7. Suspension flow ratio for various inlet solid concentrations, $\unicode[STIX]{x1D719}_{0}$: (a) $Re$ based on pure fluid viscosity and (b) $Re$ based on effective bulk suspension viscosity.

Figure 8

Figure 8. Component splits in T-channel as a function of $Re$ for different inlet solid fractions, $\unicode[STIX]{x1D719}_{0}$. (a) Fluid split and (b) particle split. This figure omits $\unicode[STIX]{x1D719}_{0}=0.05$ which is plotted in figure 6.

Figure 9

Figure 9. Mean outlet branch particle volume fraction, normalized by inlet fraction, for particles of $d/D=0.1$. (a) $0.05\leqslant \unicode[STIX]{x1D719}_{0}\leqslant 0.09$ and (b) $0.12\leqslant \unicode[STIX]{x1D719}_{0}\leqslant 0.30$.

Figure 10

Figure 10. Effect of particle size on bulk flow partitioning. Plots for $d/D=0.1$ and $0.2$ of $\unicode[STIX]{x1D6FD}_{\mathit{suspension}}$ at (a) $\unicode[STIX]{x1D719}_{0}=0.05$ and (b) $\unicode[STIX]{x1D719}_{0}=0.25$.

Figure 11

Figure 11. Effect of particle size on particle partitioning. Plots for $d/D=0.1$ and $0.2$ of $\unicode[STIX]{x1D6FD}_{\mathit{particle}}$ at (a) $\unicode[STIX]{x1D719}_{0}=0.05$ and (b) $\unicode[STIX]{x1D719}_{0}=0.25$.

Figure 12

Figure 12. Inlet migration analysis combined with fluid streamlines in the bifurcation. Shaded areas represent the streamline regions leading to the straight branch, unshaded go to the side branch. The procedure is illustrated for $Re=17$: (a) computed streamline zones, (b) lattice-Boltzmann computed particle locations for $d/D=0.1$ after axial flow to a mean distance corresponding to the experimental entrance length ($L/D=58$) and (c) the superimposed particle positions and streamline regions. Combined plots are shown for (d) $Re=46$, (e) $Re=197$ and (f) $Re=525$.

Figure 13

Figure 13. Numerical prediction of the combined analysis described by the prior figure for $\unicode[STIX]{x1D6FD}_{\text{particles}}$ at $\unicode[STIX]{x1D719}_{0}=0.05$.

Figure 14

Figure 14. Particle centre distribution following migration to full development in straight channel flow computed by the lattice-Boltzmann method at (a) $\unicode[STIX]{x1D719}_{0}=0.05$, (b) $\unicode[STIX]{x1D719}_{0}=0.15$ and (c) $\unicode[STIX]{x1D719}_{0}=0.25$. From left to right at each $\unicode[STIX]{x1D719}_{0}$, the Reynolds number based on pure fluid viscosity is $Re=9.2$, 46, 92 and 276. The colour bar indicates the particle centre density normalized by its average value, and is upper limited at a value of 4 to allow visualization of lower values; higher values are found within zones corresponding to this upper limit (see text for more detail).

Figure 15

Figure 15. Snapshot of an immersed boundary simulation for $d/D=0.2,\unicode[STIX]{x1D719}_{0}=0.05$ and $Re=100$ showing greater particle density in the straight channel beyond the bifurcation. Analysis of particle splits projected back to the shaded plane just before the bifurcation is presented in figures 19 and 20.

Figure 16

Figure 16. Comparison of immersed boundary simulation results and experiment at $\unicode[STIX]{x1D719}_{0}=0.05$. (a) Fluid, particle and suspension flow ratios for $d/D=0.1$ and (b) effect of particle size on particle flow ratio.

Figure 17

Figure 17. Particle distribution from immersed boundary simulation in the vicinity of the bifurcation averaged over time and depth for $d/D=0.2$.

Figure 18

Figure 18. Particle distribution in the vicinity of the bifurcation averaged over time for $d/D=0.2$. (a) Immersed boundary simulation at $Re=300$ and (b) experiment at $Re=311$. Experimental data in (b) are a direct overlap of images of entire particles, while the simulation data are centre positions only, averaged also over depth.

Figure 19

Figure 19. Analysis of particle flow ratio at a cross-section just before the bifurcation at $\unicode[STIX]{x1D719}_{0}=0.05$ from immersed boundary method simulations. The symbols ● (red) and ● (blue) denote particles which turn into the side channel and continue to the straight channel, respectively.

Figure 20

Figure 20. Analysis of particle flow split at a cross-section near the inlet for $\unicode[STIX]{x1D719}_{0}=0.05$ from immersed boundary method simulations. The symbols ● (red) and ● (blue) denote particles which turn into the side channel and continue to the straight channel, respectively.

Manoorkar et al. supplementary movie 1

Experiment at Φ0 = 0.05, d/D = 0.2, Re = 200. Video is 100 times slower than real time.

Download Manoorkar et al. supplementary movie 1(Video)
Video 5.7 MB

Manoorkar et al. supplementary movie 2

Immersed boundary simulation at Φ0 = 0.05, d/D = 0.2, Re = 200."The video shows the entry and bifurcation regions separately as well as the full channel view as the particles enter and reach a steady state flow.

Download Manoorkar et al. supplementary movie 2(Video)
Video 32.5 MB

Manoorkar et al. supplementary movie 3

Comparison of experiment and immersed boundary simulation in bifurcation region at Φ0 = 0.05, d/D = 0.2, Re = 300 for IB and Re = 311 for experiments.

Download Manoorkar et al. supplementary movie 3(Video)
Video 9.5 MB

Manoorkar et al. supplementary movie 4

Experiment at Φ0 = 0.05, d/D = 0.2, Re = 415. Video is 100 times slower than real time.

Download Manoorkar et al. supplementary movie 4(Video)
Video 6.3 MB

Manoorkar et al. supplementary movie 5

Comparison of experiment and immersed boundary simulation in bifurcation region at Φ0 = 0.05, d/D = 0.2, Re = 600 for IB and Re = 620 for experiments.

Download Manoorkar et al. supplementary movie 5(Video)
Video 6.1 MB

Manoorkar et al. supplementary movie 6

Experiment at Φ0 = 0.05, d/D = 0.2, Re = 830. Video is 100 times slower than real time.

Download Manoorkar et al. supplementary movie 6(Video)
Video 10.5 MB