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New insights into reliability of electrostatic capacitive RF MEMS switches

Published online by Cambridge University Press:  01 September 2011

Usama Zaghloul*
Affiliation:
CNRS; LAAS; 7 avenue du colonel Roche, F-31077 Toulouse, France Université de Toulouse; UPS, INSA, INP, ISAE; LAAS; F-31077 Toulouse, France NLBB Laboratory, The Ohio State University, Columbus, OH 43210, USA. Phone: +33 5 6133 6817
George J. Papaioannou
Affiliation:
CNRS; LAAS; 7 avenue du colonel Roche, F-31077 Toulouse, France Université de Toulouse; UPS, INSA, INP, ISAE; LAAS; F-31077 Toulouse, France University of Athens, Solid State Physics, Panepistimiopolis Zografos, Athens, Greece
Bharat Bhushan
Affiliation:
NLBB Laboratory, The Ohio State University, Columbus, OH 43210, USA. Phone: +33 5 6133 6817
Fabio Coccetti
Affiliation:
CNRS; LAAS; 7 avenue du colonel Roche, F-31077 Toulouse, France Université de Toulouse; UPS, INSA, INP, ISAE; LAAS; F-31077 Toulouse, France
Patrick Pons
Affiliation:
CNRS; LAAS; 7 avenue du colonel Roche, F-31077 Toulouse, France Université de Toulouse; UPS, INSA, INP, ISAE; LAAS; F-31077 Toulouse, France
Robert Plana
Affiliation:
CNRS; LAAS; 7 avenue du colonel Roche, F-31077 Toulouse, France Université de Toulouse; UPS, INSA, INP, ISAE; LAAS; F-31077 Toulouse, France
*
Corresponding author: U. Zaghloul Email: usama.zaghloul@laas.fr
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Abstract

Among other reliability concerns, the dielectric charging is considered the major failure mechanism which hinders the commercialization of electrostatic capacitive radio frequency micro-electro-mechanical systems (RF MEMS) switches. In this study, Kelvin probe force microscopy (KPFM) surface potential measurements have been employed to study this phenomenon. Several novel KPFM-based characterization methods have been proposed to investigate the charging in bare dielectric films, metal–insulator–metal (MIM) capacitors, and MEMS switches, and the results from these methods have been correlated. The used dielectric material is plasma-enhanced chemical vapor deposition (PECVD) silicon nitride. The SiNx films have been charged by using a biased atomic force microscope (AFM) tip or by electrically stressing MIM capacitors and MEMS switches. The influence of several parameters on the dielectric charging has been studied: dielectric film thickness, deposition conditions, and under layers. Fourier transform infra-red (FT-IR) spectroscopy and X-ray photoelectron spectroscopy (XPS) material characterization techniques have been used to determine the chemical bonds and compositions, respectively, of the SiNx films. The data from the physical material characterization have been correlated to the KPFM results. The study provides an accurate understanding of the charging/discharging processes in dielectric films implemented in electrostatic MEMS devices.

Information

Type
Research Papers
Copyright
Copyright © Cambridge University Press and the European Microwave Association 2011
Figure 0

Fig. 1. A vertical cross section of an electrostatic capacitive MEMS switch.

Figure 1

Table 1. Description of the samples used in the study.

Figure 2

Table 2. PECVD deposition conditions for LF and HF SiNx samples.

Figure 3

Fig. 2. Dielectric charging assessment using the KPFM-based methodology: (a) charge injection in tapping mode over the dielectric surface, and (b) the resulting surface potential profile represented by Us and FWHM.

Figure 4

Fig. 3. Physical material characterization for different samples: (a) FT-IR spectra of HF-Evap Au and HF-Si SiNx films with different thicknesses, and (b) the N/Si ratio from XPS and the N-H/Si-H ratio from FT-IR for HF and LF materials.

Figure 5

Table 3. Bulk quantification by XPS (% atomic) for the HF and LF SiNx samples (source ray Al or Mg monochromator, Ep = 20 eV, correction Scofield).

Figure 6

Table 4. The FT-IR absorptions for HF and LF SiNx films.

Figure 7

Fig. 4. An example of the results for HF-Evap Au sample with 200 nm film thickness: (a) KPFM surface potential maps obtained at different time points after the charge injection step showing the charge decay with time; (b) the surface potential profile measured at t = 2 min for charges which have been injected using different pulse amplitude, Up; (c) the corresponding Us and FWHM, and (d) the integral of the potential profile.

Figure 8

Fig. 5. The influence of the AFM tip on charge injection and collection: (a) normalized evolution of Us and FWHM with time, and (b) corresponding potential profile integral.

Figure 9

Fig. 6. Effect of electric field intensity, E, applied during the charge injection on the injected charge density for (a) HF-Evap Au and (b) LF-Evap Au samples, with different film thicknesses.

Figure 10

Fig. 7. Discharging process for HF-Evap Au samples: Surface potential decay with time measured for (a) HF-Evap Au sample with 300 nm film thickness under different electric field intensities, E, and (b) HF-Evap Au samples with different film thicknesses under the same applied electric field intensity 140 V/μm; a summary of the calculated (c) decay time constant, τ, and (d) stretch factor, β.

Figure 11

Fig. 8. The integral of the induced surface potential profile for (a) HF-Evap Au and (b) LF-Evap Au samples as a function of the dielectric film thicknesses, for charges which have been injected under different pulse amplitudes, Up, a summary of (c) decay time constant, τ, and (d) stretch factor, β, for HF-Evap Au samples.

Figure 12

Fig. 9. The impact of the under layer over which the SiNx film is deposited: The integral of the measured surface potential profile for SiNx films deposited over evaporated Au and over silicon using (a) HF and (b) LF recipes; (c) the normalized surface potential decay for the HF-Evap Au and HF-Si samples with different film thicknesses and charged using the same electric field intensity, and (d) the decay time constant, τ, for HF-Evap Au, HF-Si, LF-Evap Au, and LF-Si samples.

Figure 13

Fig. 10. The influence of the dielectric deposition conditions: the integral of the surface potential profile as a function of the applied electric field intensity, E, for SiNx films deposited using the HF and LF recipes with different film thicknesses over (a) evaporated Au layers and (b) directly over silicon substrates; (c) the surface potential decay for the HF-Evap Au and LF-Evap Au samples with 300 nm film thicknesses, for charges which have been injected under different electric field intensities, E.

Figure 14

Fig. 11. KPFM applied for a charged dielectric film implemented in a MEMS switch: The MEMS switch used for the experiments [40] (a) before removing the suspended Au bridge, and (b) after removing the bridge; (c) an optical image for the suspended Au bridge over the scanned SiNx area, and (d) the corresponding surface potential map for the same area over the charged SiNx surface.

Figure 15

Fig. 12. Charge collection process in MIM capacitors versus MEMS switches based on KPFM: (a) normalized surface potential decay, (b) decay time constant as a function of the observation time window.